Tektronix, Inc.

Picojet, Inc.

Fabriczoom, LLC

Hue Phuoc Le

Jon C Mutton

Hoi P Le

Thanh P Le

Ronald L Adams

James C Oswald

Linh B Tran

Loc V Bui

Ronald F Burr

Donald R Titterington

C Wayne Jaeger

John S Moore

Thomas R Shrout

Jeffrey J Anderson

James D Rise

Qiming Zhang

Guenther W Wimmer

J Kirk McGlothlan

Joy Roy

Ted E Deur

L Eric Cross

David A Tence

Charles W Jaeger

A J Rogers

James D Padgett

Wayne Jaeger

Charles James Runckel

B M Karandikar

Qiyue Chia Jiang

Ryan Nguyen

Jeffery J Anderson

Monte J Rhoads

Scan printing systems and methods for reducing banding artifacts of an image printed on a substrate, including a substrate feeder assembly, a printhead adapted to print an encoder pattern on the substrate, a sensor, and a controller. The controller performs a feedback cycle of positioning the substrate relative to the printhead and instructs the printhead to print a band of the image when the encoder pattern has reached a target position. The controller repeats the feedback cycle of positioning the substrate relative to the printhead and instructs the printhead to print a subsequent band of the image until the entire image is printed on the substrate.

Systems and methods for reducing banding artefacts of an image on a substrate

A piezoelectric ceramic ink-jet print head is made by an inventive ultrasonic bonding process. Specifically, there are several improved features of ink jet print heads, including a more cost-effective bonding process using an ultrasonic bonding technique, an improved piezoelectric ceramic crystal pattern, and improved print head-piezoelectric electrical contacts. Further, there is an ultrasonic bonding process joining metallic objects with ultrasonic energy.

Ultrasonic bonding process for making a microfluid device

There is disclosed a piezoelectric ceramic ink-jet print head and made by an inventive ultrasonic bonding process. Specifically, there are disclosed several improved features of ink jet print heads, including a more cost-effective bonding process using an ultrasonic bonding technique, an improved piezoelectric ceramic crystal pattern, and improved print head-piezoelectric electrical contacts. Further, there is disclosed an ultrasonic bonding process joining metallic objects with ultrasonic energy.

Microfluid device and ultrasonic bonding process

A piezoelectric ceramic ink-jet print head is made by ultrasonic bonding processes. Several improved features of ink jet print heads include more cost-effective bonding processes using an ultrasonic bonding technique, an improved piezoelectric ceramic structural element pattern, and improved print head piezoelectric electrical contacts. There is also disclosed an ultrasonic bonding process for joining ceramic and metallic objects.

Ultrasonic bonding of ink-jet print head components

There is disclosed a piezoelectric ceramic ink-jet print head and made by an inventive ultrasonic bonding process. Specifically, there are disclosed several improved features of inkjet print heads, including a more cost-effective bonding process using an ultrasonic bonding technique, an improved piezoelectric ceramic crystal pattern and improved print head-piezoelectric electrical contacts. Further, there is disclosed an ultrasonic bonding process joining metallic objects with ultrasonic energy.

A ferroelectric relaxor ceramic actuator material, such as lead magnesium niobate ('PMN'), has high electromechanical conversion efficiency, exhibits wide operating and manufacturing temperature ranges, does not require permanent polarization, and provides useful mechanical activity with reduced electrical drive voltages. A PMN actuator (66) may be bonded to an actuator diaphragm (64) with a high temperature soldering or brazing process. PMN material also has a diffuse Curie point range in which the dielectric constant (40), 'd' coefficient (32), and dielectric loss (42) characteristics all rise to a peak and then fall as the temperature increases. A phase-change ink-jet print head (50) employs a PMN actuator that is compounded with lead titanate ('PT') to increase the temperature (T.sub.M) at which the peak dielectric constant occurs. The print head is operated at a temperature beyond the peak where the PMN:PT actuator 'd' coefficient decreases as the temperature increases such that an increase in ink-jet drop ejection velocity caused by reduced ink viscosity is compensated for by a corresponding reduction in mechanical activity. The PMN:PT actuator thereby relaxes the temperature regulation and heat spreading requirements of the phase-change ink-jet print head.

Ferroelectric relaxor actuator for an ink-jet print head

Gray scale ink jet printing method and apparatus produce a high quality image having varying color intensities. This is achieved by mixing a colored phase change ink with varying amounts of a clear phase change ink base, thereby producing multiple gray scale levels of each color. The mixing either can be performed prior to placement of the phase change ink in the printer, or can be performed within the printer to produce different levels of color intensity during the printing process.

Method and apparatus for producing ink intensity modulated ink jet

An ink jet (10) apparatus and method provides high-resolution gray scale printing by providing multiple PZT drive waveforms (100, 110, 120), each having a spectral energy distribution that excites a different modal resonance of ink in an ink jet print head orifice (14). By selecting the particular drive waveform that concentrates spectral energy at frequencies associated with a desired oscillation mode and that suppresses energy at the other oscillation modes, an ink drop (170, 180, 190) is ejected that has a diameter proportional to a center excursion size of the selected meniscus surface oscillation mode. The center excursion size of high order oscillation modes is substantially smaller than the orifice diameter, thereby causing ejection of ink drops smaller than the orifice diameter. Conventional orifice manufacturing techniques may be used because a specific orifice diameter is not required. Jetting reliability and contaminant susceptibility are, thereby, improved by eliminating the need for an unconventionally small orifice. Changing a selected PZT drive waveform amplitude changes drop ejection velocity without changing drop volume. This invention, therefore, provides for selection of ejected ink drop volumes having substantially the same ejection velocity over a wide range of ejection repetition rates.

Method and apparatus for producing dot size modulated ink jet printing

An aqueous phase change ink contains a selected concentration of hyperthermogelling component that causes the ink to gel when its temperature is increased to its thermo-inversion point or when the concentration of the hyperthermogelling component is increased by evaporation, or substrate absorption, of water from the ink. The ink may be jetted directly onto a heated and/or absorptive substrate or jetted onto a cooler and/or hydrophobic surface before being transferred to the substrate. The thermo-inversion point is preferably about ambient temperature, and the preferred hyperthermogelling component is a nonionic surfactant, such as an ethylene oxide propylene oxide block copolymer surfactant.

Hyperthermogelling aqueous phase change inks and methods for using them

The present invention provides an ink jet print head having an improved driver design and capable of extended and continuous periods of operation with substantially reduced rectified diffusion-induced printing quality degradation. In preferred ink jet print heads of the present invention, the ink-contacting portion of the surface of the diaphragm of a piezoelectric ceramic/diaphragm drive mechanism is electropolished. By electropolishing only a portion of one surface, the ink-contacting surface, of one ink jet print head component, rectified diffusion is greatly reduced.

Ink jet print head with electropolished diaphragm

A method and the apparatus for employing the method are disclosed whereby an intermediate transfer surface of a layer of sacrificial liquid is applied to a supporting surface and a phase change ink is deposited on the liquid layer. The inked image is then contact transferred to a final receiving substrate.

Imaging process

A viscoelastic and ink-immiscible fluid is used to form a membrane over the ink orifice of a drop-on-demand, pressure pulse ink jet head. The membrane lies in a plane perpendicular to the direction of emission of ink drops, and provides a barrier between the ink orifice and the external atmosphere. Evaporation of the ink, or entry of contaminants including air into the ink, is thus inhibited. The elimination of evaporative clogging then permits the use of a smaller orifice. Wetting of the exterior surface of the ink jet head by the flow of ink through the ink orifice is also inhibited, thus making possible the production of more uniform ink drops that will emerge in a constant direction. The elastic property of the membrane permits the passage of an ink drop therethrough, followed by the closing up of the membrane. The viscous property of the membrane permits it to absorb any energy of a pressure pulse that is not consumed in ejecting an ink drop, thus inhibiting the occurrence of pressure oscillations that could cause either variations in the speed of ejected ink drops or the appearance of satellite ink droplets.

Film-protected print head for an ink jet printer or the like

An air-assisted drop-on-demand ink jet head 10 has a single compartment ink chamber 14 and is designed for operation over a wide range of ink drop repetition rates, including extremely high repetition rates, such as twenty kilohertz. The components included in the ink jet head have natural resonance frequencies which are greater than the desired maximum drop generation frequency of the ink jet head. In addition, the natural frequency of each of the components of the ink jet head are sufficiently different from one another to prevent intercoupling. Ink is supplied to the ink chamber 14 via a supply inlet passageway 38 which has a cross-sectional area which is sized large enough to allow the supply of ink to the ink chamber. Yet, this area is small enough so that the natural frequencies of ink in the ink inlet do not significantly alter drop generating pressure pulses in the ink chamber 14.

Air assisted ink jet head with single compartment ink chamber

An ink jet head 10 has an ink chamber 14 which receives ink from an ink inlet passageway 38. Pressure pulses applied to the ink chamber cause the ejection of ink drops from an ink drop forming orifice 23 and toward printing medium. A purging outlet 41 communicates with the ink chamber through a purging passageway 40. During purging, ink flows in a vortical path through the ink chamber 14 from the ink inlet passageway 38 to the purging outlet passageway 40. This sweeps air bubbles and contaminants from the ink chamber walls and removes them from the ink chamber. Ink pressure within the ink chamber 14 may be elevated to increase the flow of ink during purging. Also, a negative pressure may be applied to the purging outlet during purging. Variable frequency pressure pulses may also be applied to the ink chamber to assist the purging process.

Method and apparatus for purging an ink jet head

An air assisted drop-on-demand ink jet head 10 has an ink chamber with an ink drop-forming orifice outlet 23 from which ink drops are generated in response to pressure waves caused by a piezoelectric crystal 56. The ink drops are carried by air outwardly through an external orifice 24 and toward printing medium. The internal orifice outlet 23 is centered in a projecting structure 48 which extends toward the external orifice 24. In one form, the projection 48 is of a frustoconical or mesa-like shape. Air flowing past the top of the projection prevents ink from wetting anything but the top of the projection, resulting in highly uniform ink drop formation with a single uniform dot being produced on the printing medium in response to each pressure wave.

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Beaverton, OR, United States of America

Hue Phuoc Le