Taiwan Semiconductor Manufacturing Comp. Ltd.

Megic Corporation

Megit Acquisition Corp.

Hsien-Tsung Liu

Chien-Kang Chou

Ching-San Lin

Jin-Yuan Lee

Yen-Ming Chen

Fu-Jier Fan

Yo-Sheng Lin

Chue-San Yoo

Cheng-Yu Chu

Yang-Tung Fan

Kuo-Wei Lin

Chiou-Shian Peng

Shih-Jane Lin

Jiann-Kwang Wang

Pei-Jan Wang

A method of metal sputtering, comprising the following steps. A wafer holder and inner walls of a chamber are coated with a seasoning layer comprised of: a) a material etchable in a metal barrier layer etch process; or b) an insulating or non-conductive material. A wafer having two or more wafer conductive structures is placed upon the seasoning layer coated wafer holder. The wafer is cleaned wherein a portion of the seasoning layer is re-deposited upon the wafer over and between adjacent wafer conductive structures. A metal barrier layer is formed over the wafer. The wafer is removed from the chamber and at least two adjacent upper metal structures are formed over at least one portion of the metal barrier layer. The portions of the metal barrier layer not under the at least two adjacent upper metal structures are etched and removed from over the wafer exposing portions of the re-deposited seasoning layer portions using the metal barrier layer etch process which also removes any exposed portions of the re-deposited seasoning layer portions that are comprised of a material etchable in the metal barrier layer etch process.

Method of metal sputtering for integrated circuit metal routing

A method of forming a device, comprising the following steps. A wafer holder and inner walls of a chamber are coated with a seasoning layer The wafer is placed upon the wafer holder and is cleaned wherein a portion of the seasoning layer is re-deposited upon the wafer over and between adjacent wafer conductive structures. The wafer is removed from the chamber and at least two adjacent upper metal structures are formed over at least one portion of a metal barrier layer. The exposed portions of the metal barrier layer are etched and removed, exposing portions of the re-deposited seasoning layer portions using the metal barrier layer etch process which also removes any exposed portions of the re-deposited seasoning layer portions that are comprised of a material etchable in the metal barrier layer etch process.

A method of forming a bump overlying the copper based contact pad to prevent oxidation of the copper based contact pad. A passivation blanket is deposited over a semiconductor device having a copper based contact pad, the passivation blanket includes a first layer overlying the top surface; a second layer overlying the first layer; a portion of the second layer overlying the copper based contact pad is removed leaving the first layer in place; depositing an under bump metallurgy over the semiconductor device, a portion of the first layer overlying the copper based contact pad is removed so that the copper based contact pad has limited exposure to oxygen; depositing an under bump metallurgy over the semiconductor device; removing excess under bump metallurgy; depositing an electrically conductive material over the under bump metallurgy; reflowing electrically conductive material to form a bump overlying the copper based contact pad.

Method of forming a bump on a copper pad

An array of DRAM cells having Y-shaped multi-fin stacked capacitors with increased capacitance is achieved. A planar first insulating layer is formed over the semi-conductor devices on the substrate. Polycide bit lines are formed on the first insulating layer, and a second insulating layer and a silicon nitride (Si.sub.3 N.sub.4) etch-stop layer are conformally deposited. A multilayer, composed of a alternating insulating and polysilicon layers, is conformally deposited over the bit lines. Capacitor node contact openings are etched in the multilayer and in the underlying layers to the substrate. A fourth polysilicon layer is deposited sufficiently thick to fill the node contact openings and to form the node contacts. The multilayer is then patterned to leave portions over the node contacts, and an isotropic etch is used to remove the insulating layers exposed in the sidewalls of the patterned multilayer to provide Y-shaped multi-fin capacitor bottom electrodes over the bit lines. These Y-shaped multi-fin capacitors increase the capacitance by 37% over T-shaped multi-fin capacitors. The DRAM capacitors are then completed by forming an interelectrode dielectric layer on the bottom electrodes and by depositing a fifth polysilicon layer to form the capacitor top electrodes.

Method for making y-shaped multi-fin stacked capacitors for dynamic

A method is described for making a tapered opening for an integrated circuit having a feature size of about one micrometer or less which will in due course be filled with a metallurgy conductor. An integrated circuit structure is provided having device elements within a semiconductor substrate and multilayer insulating layers thereover. A resist masking layer is formed over the said multilayer insulating layer having openings therein in the areas where the said openings are desired. The multilayer insulating layer is anisotropically etched through a first thickness to form a first opening using the resist masking layer as a mask. A second thickness portion of the multilayer insulating layer is isotropically etched to substantially uniformly enlarge and taper the first opening while using the unchanged resist layer. The remaining thickness of the multilayer insulating layer is anisotropically etched through to the semiconductor substrate to form the desirable tapered opening with a metal step coverage improvement over the state of the art between about 20 to 60%. Metal step coverage is defined as the ratio of thickness of the thinnest metal in the contact hole to the metal thickness on the horizontal area. The resist layer mask is removed.

Tapered opening sidewall with multi-step etching process

Growing community of inventors

Hsin-Chu, Taiwan

Hsien-Tsung Liu