The Boeing Company

University of Washington

Hsien-Lin Huang

Jeffrey Lynn Duce

Richard Joel Thompson

Guozhong Cao

Scott R Johnston

Kristen Smith Williams

I-Yeu Shen

Nathan Alphonse Secinaro

Mark Abdouch

Benjamin Samuel Merrit

Daniel Bracy

Scott Robert Johnston

Jason Robert Lathrop

Tyler Benjamin Smith

Wilbur Harrison Barwick

A method of manufacturing a panel assembly includes supporting the panel assembly in a free state using a holding fixture. The panel assembly has a skin panel, and sacrificial material coupled to a skin panel inner surface. The method includes acquiring a free state outer surface contour of the panel assembly by scanning a skin panel outer surface while the panel assembly is supported by the holding fixture. The method also includes developing a numerically controlled (NC) machining program having cutter paths configured for machining the interface locations to an inner surface contour that reflects nominal thicknesses of the panel assembly based off of the free state outer surface contour. In addition, the method includes machining the sacrificial material at the interface locations by moving a cutter along the cutter paths while the panel assembly is supported by the holding fixture.

Method of manufacturing an assembly having a nominal thickness skin panel

A structure is provided having a substrate and a direct write deposited lead zirconate titanate (PZT) nanoparticle ink based piezoelectric sensor assembly deposited on the substrate. The PZT nanoparticle ink based piezoelectric sensor assembly has a PZT nanoparticle ink based piezoelectric sensor with a PZT nanoparticle ink deposited onto the substrate via an ink deposition direct write printing process. The PZT nanoparticle ink does not require a high temperature sintering/crystallization process once deposited. The PZT nanoparticle ink based piezoelectric sensor assembly further has a power and communication wire assembly coupled to the PZT nanoparticle ink based piezoelectric sensor. The power and communication wire assembly has a conductive ink deposited onto the substrate via the ink deposition direct write printing process.

Structures with PZT nanoparticle ink based piezoelectric sensor assembly

Methods for forming lead zirconate titanate (PZT) nanoparticles are provided. The PZT nanoparticles are formed from a precursor solution, comprising a source of lead, a source of titanium, a source of zirconium, and a mineralizer, that undergoes a hydro thermal process. The size and morphology of the PZT nanoparticles are controlled, in part, by the heating schedule used during the hydro thermal process.

Methods for forming lead zirconate titanate nanoparticles

Methods for forming lead zirconate titanate (PZT) nanoparticles are provided. The PZT nanoparticles are formed from a precursor solution, comprising a source of lead, a source of titanium, a source of zirconium, and a mineralizer, that undergoes a hydrothermal process. The size and morphology of the PZT nanoparticles are controlled, in part, by the heating schedule used during the hydrothermal process.

The disclosure provides in one embodiment a method of fabricating a lead zirconate titanate (PZT) nanoparticle ink based piezoelectric sensor. The method has a step of formulating a lead zirconate titanate (PZT) nanoparticle ink. The method further has a step of depositing the PZT nanoparticle ink onto a substrate via an ink deposition process to form a PZT nanoparticle ink based piezoelectric sensor.

Method and system of fabricating PZT nanoparticle ink based piezoelectric sensor

Growing community of inventors

Lynnwood, WA, United States of America

Hsien-Lin Huang