Amsted Industries Inc.

Horst T Kaufhold

John J Steffen

V Terrey Hawthorne

Harry W Mulcahy

Brian A Toussaint

Jeffery R Ladendorf

Douglas L Compton

Ronald G Butler, Jr

Russell G Altherr

John W Kaim

Jay P Monaco

Julius I Pershwitz

John F Deppen

John F Oesch

Marlin E Clark

Ronald E Barker

Charles E Burkhart

Franklin S McKeown, Jr

David G Anderson

David J Jarvis

Leonard D Thomason

Stanley Karbowniczek

George G Schwinn

V Terry Hawthorne

Dimitris Garivaltis

A draft gear assembly is disclosed alone and in combination with a draft sill and a coupler. The draft sill has front and rear stops defining a draft gear pocket. The draft gear assembly has a yoke, a coupler follower, a rear follower, a front resilient member and a back resilient member. The yoke has top and bottom stops. The coupler follower is biased against the yoke top and bottom stops. The draft gear assembly also includes a center rod that extends through the yoke, through the back resilient member and through the rear follower. Prior to installation on a railcar, there is a shortening member on the center rod. The length of the assembly between the shortening member and the front of the coupler follower is slightly less than the longitudinal length of the draft gear pocket. After installation, the rear follower is positioned against rear stops of the draft sill. After installation, the yoke, coupler and coupler follower each have a neutral position and a full buff position. The yoke and coupler also have a full draft position. The draft stroke of the coupler and yoke is 1&frac14; inches forward. The buff stroke of the coupler and coupler follower is at least 4&frac14; inches rearward, while the buff stroke of the yoke is 3 inches rearward. The center rod is free from compression throughout buff movement and free from tension throughout draft movement of the coupler and yoke.

Railcar draft gear assembly and system

A pocket-casting is provided for a railcar slackless coupler having a draft gear subassembly for preloading the coupler assembly in the buff and draft directions, which pocket-casting and cooperating positive stops in a center-sill of a railcar limit the longitudinal travel and consequent loading of the slackless coupler in both the buff and draft directions for transfer of the forces to the plate-reinforced center sill to ease the shock loading on the coupler assembly.

Slackless railway coupler with buff/draft gear

Center filler plates for mounting on draft sills of railway car underframes are disclosed. The center filler plates have four pockets surrounding a hub. The pockets are shallower than in the prior art, and the walls defining the pockets meet in radii having larger radii of curvature than in the prior art. The shallower pockets and larger radii of curvature facilitate removal of the casting from the molding sand in the cope and drag sections of the mold. The formation of burned-in sand is limited in the present invention, and any burned-in sand that does form is also more easily removed from the center filler plates of the present invention. The base portion of the center filler plates is not as high as in the prior art. The ribs of the center filler plate and the walls of the hub are thicker than in the prior art to provide the needed strength to the center filler plates. In one embodiment, the ribs taper toward the hub, and the hub is shorter than the surrounding web; a tool may be inserted through the kingpin hole, expanded to bear against the tapered surfaces of the ribs; a machine may be used to lift the center filler plate and move it into position on the draft sill. The tool may then be contracted and removed, and the center filler plate may be secured to the draft sill through welding or other techniques.

Railway car center filler plate

A draft sill end casting with a locking center pin is disclosed. The draft sill has an open member with an elongate channel aligned with the central aperture of its center plate. A support shelf is within the elongate channel. A center pin has an upper retainer key supported on the shelf, and the center pin extends through the elongate channel to the exterior of the draft sill. The lower end of the center pin has a slot. When mounted on a truck bolster, a lower retainer key is slid through slots in the bolster walls and through the slot in the lower end of the center pin. The two retainer keys, support shelf and bolster walls lock the center pin in position, limiting axial movement of the center pin and limit rotation of the center pin. Thus, the draft sill and truck bolster are locked together to limit relative vertical and horizontal movement between them. The shelf may include rotation stops to limit rotation of the upper retainer once it is in place. The draft sill includes a key passage so that the upper retainer key and center pin can be removed if desired. In two embodiments, the key passages are through the support shelf and lead to the exterior of the draft sill; in these embodiments, the center pin and retainer key can be removed from the draft sill as a unit. In another embodiment, the key passage is formed as a slot in the interior wall of the draft sill above the support shelf; in this embodiment, the retainer key and center pin must be removed independently of one another.

Draft sill with locking center pin

The present invention provides a lightweight draft sill end casting for use with railroad cars. The cast draft sill has side walls, front and rear stops, front and rear rib sets and a center plate that are cast as a unit. The draft sill has an open area between the tops of the side walls between the front and rear stops, with a cast metal span connecting the two side walls. The cast metal span may comprise one or more spacer bars or part of a top wall. The cast metal span is in the area between the planes of the front stops and the rear stops. The front and rear stops are spaced below the tops of the side walls. In one embodiment, there are additional lightener holes in each side wall between the ribs in the rear rib set and in the pocket. The total weight of the cast draft sill is not substantially greater than the weight of a comparable fabricated draft sill of substantially the same size, and has a greater fatigue life. The total open area connecting the interior and the exterior of the draft sill between the front stop plane and the rear stop plane is at least 130 square inches.

Light weight draft sill

A tapered wear liner and articulated connector using such a tapered wear liner are disclosed. The tapered wear liner supports an annular bearing that supports the male connecting member of the articulated connector. The tapered wear liner has an outer surface that may be shaped as the frustum of a cone or the frustum of a sphere. The female connecting member has a complementary shaped groove to receive the tapered wear liner. The female connecting member has a bottom wall with a substantially uniform thickness from the wear liner to the exterior surface of the female connecting member. A main pin connects the male and female connecting members together and a center pin is integral with the main pin and connected to the railroad car truck. The present invention is useful with railroad car trucks that have concave curved center plate areas.

Tapered wear liner and articulated connector with tapered wear liner

The present invention provides a lightweight draft sill end casting for use with railroad cars. Weight reductions are achieved and adequate strength is maintained by using a set of front ribs and back ribs, with angled top and bottom ribs. The back rib set has a single central rib along the central plane of the draft sill. A single horizontal center plate rib is also used in the area of the center plate. The side ribs at the center plate have larger lightener holes. Holes are also provided in the bottom wall of the casting. Larger lightener holes are provided in the area of the draft sill pocket. These holes are moved upwardly to lower the center of gravity of the draft sill. The draft stops may be spaced from the top wall of the draft sill and from the bottoms of the side walls.

An improved female connecting member for an articulated connector has a ring seat for a ring within an annular groove for contacting the male member of the connector, which female member has an improved undersurface passage for a probe to provide greater access to the ring-seat undersurface and more mechanical leverage to dislodge a worn ring seat; and, in an alternative embodiment, a structure and tool are provided for removal of a ring-seat from the exposed upper ring-seat surface.

Ring seat removal system for a railcar articulated connector

A latch lock mechanism for a railcar rotary-dump coupler is provided for an Alliance coupler having a more narrow inner housing cavity for the coupling mechanism than the standard coupler housing chamber, and the latch is operable to extend from a locklift assembly at a coupler and railcar inverted position to contact a top wall recess of the cavity to constrain the locklift assembly from movement past the lock thrower to thereby constrain movement of the lock thrower and coupler head, which latch maintains the coupler in a closed or coupled state at the inverted position.

Alliance coupler lock lifter securing arm

A connection between a draft sill and a railway wheel truck is disclosed. The draft sill has a bottom and side walls extending up from the bottom. A center pin extends downward from the bottom to an exterior end surface. A boss encircles the center pin. The boss is attached to the outer surface of the center pin and to the bottom surface of the draft sill. The boss includes a plurality of ribs extending radially outward from the center pin. The total surface area of the horizontal surfaces of the boss and the center pin is less than the surface area of a standard center plate. The horizontal surfaces of the boss and center pin do not bear any vertical load under normal conditions, and no center plate is provided. The center pin and boss can be integral, and can be made to extend upward from the truck bolster to be received in an opening in the draft sill.

Draft sill and wheel truck connection

Ring seat removal system for a railcar articulate connector

A railway car coupler includes a knuckle that is rotatable about a pivot pin. The knuckle is comprised of a tail section, a hub and a nose section. The knuckle is usually made of steel in a casting operation. The pivot pin opening in the knuckle is cylindrical with generally straight walls with a reduced diameter centrally located cylindrical relief area. The nose has a blunt end, and a thicker internal reinforcing section is made by having an end of the face core extend a lesser distance toward the pivot pin opening. The transition area between the tail and the nose is formed by parabolic shaped upper and lower sections.

Railway car coupler knuckle

Slack-free or slackless coupling systems have application in various types of coupling arrangements such as drawbars, articulated connectors, and E and F type couplers. The gravity wedge that takes up any slack developed when the system components wear, maintains a constant longitudinal force on the follower block and coupler member butt-end interface. However, under high buff loading, that mated interface develops high friction forces during curving and angling. It has been found that the lateral component of these friction forces can become great enough to cause wheel lift at the wheel/rail interface. The present invention reduces that component of friction by greatly reducing the coefficient of friction at the coupler/follower block interface by supplying a lubricant between these surfaces. The present invention incorporates a series of lubrication retention reservoirs in the follower block front face to hold and distribute lubricant such that each time the coupler member butt-end laterally and vertically angles, lubricant within the reservoirs is wiped out of the reservoirs. The reservoirs are large enough to hold enough lubricant until the car is serviced for maintenance. Alternatively, a manual or automatic lubricant supply system can be used in conjunction with the follower block to ensure that lubricant is always held within the reservoirs.

Lubrication means for slack-free railcar connections

A slackless railcar coupler assembly, which is mountable in a railcar center sill, has a draft gear subassembly operable against a rear stop, and a slackfree coupler apparatus mounted in a coupler pocket forward of said draft gear subassembly, which subassembly and apparatus are connected to provide a dynamic load in both the buff and draft directions to avoid a mechanical, longitudinal stress load on the coupler assembly and railway car.

Growing community of inventors

Aurora, IL, United States of America

Horst T Kaufhold