Mitsubishi Electric Research Laboratories, Inc.

Hongyu Wang

Bingnan Wang

Lei Zhou

Yusuke Sakamoto

A motor assembly comprising a mover assembly and a stator. The mover assembly comprising a plurality of mover assembly units, each unit comprising: a non-ferromagnetic core with a profile of an outer surface having at least two flat sections lying on intersecting planes; at least two ferromagnetic laminated structures arranged on the at least two flat sections of the non-ferromagnetic core, each ferromagnetic laminated structure includes a stack of ferromagnetic plates, each plate is covered with a non-conductive coating. Each ferromagnetic laminated structure is arranged on a corresponding flat section of the at least two flat sections of the non-ferromagnetic core such that side of each ferromagnetic plate is adjacent to the non-ferromagnetic core thereby making the ferromagnetic plates of the at least two ferromagnetic laminated structures lie on intersecting planes. The mover assembly unit further comprises windings of wire wrapped around the ferromagnetic laminated structures and the non-ferromagnetic core.

Motor assembly for linear direct-drive motor

An electrical machine that is an outer runner motor having a rotor mounted rotatably about a machine axis, with the rotor rotatively attached to a shaft. A stator assembly having a stator core with a non-ferromagnetic material. An axial-flux yoke with an inner wall rigidly attached on an outer surface of a first edge wall of the stator core, or a radial-flux yoke with a continuous inner wall rigidly attached on a continuous outer wall of the stator core. Wherein the axial-flux yoke or the radial-flux yoke, include laminated sheets and slots. Windings can be positioned in the slots of either the axial-flux stator yoke or the radial-flux stator yoke. Wherein the stator core and the shaft include a spline coupling feature adapted to selectively couple and mate the stator core to the shaft.

Motor designs having spline structure connecting motor shaft and stator structure

An axial-flux and radial-flux motor including a rotor mounted rotatably about a machine axis, with the rotor rotatively attached to a shaft. A stator assembly having a core with a non-ferromagnetic material and including a first axial-flux stator yoke with an inner wall rigidly attached on an outer surface of a first edge wall of the core. A second axial-flux stator yoke having an inner wall rigidly attached on an outer surface of a second edge wall of the core. The first and the second axial-flux stator yokes each include an outer wall with slots. A radial-flux stator yoke with slots includes an inner wall rigidly attached on a continuous outer wall of the core. The radial-flux stator yoke and the first and the second axial-flux stator yokes include laminated sheets. Windings positioned in the slots of the first and the second axial-flux stator yokes and the radial-flux stator yoke.

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Cambridge, MA, United States of America

Hongyu Wang