Caterpillar Inc.

University of Missouri

Hongliu Du

Noah D Manring

Brian Dean Kuras

Aleksandar M Egelja

Tony L Marcott

Thomas M Sopko

Mark Vonderwell

Patrick W Sullivan

Saurabh Pandey

Santosh Ancha

Ronald Dean Shinogle

Bryan Edward Nelson

Lonnie J Devier

Matthew James Beschorner

Jason Brinkman

Michael John Barngrover

Eric D Stemler

Jerry A Wear

Frank A DeMarco

Viral S Mehta

Vickram Murugesan

Jeff L Kuehn

Kevin J Graf

Kaimei Sun

Frank Breier

Joseph R Robey

Mandi Henderson

Takayuki Sasaki

Greg A Ferkol

Satish S Nair

A ride control system includes four independent metering valves (IMVs) that are independently and selectively controlled by a controller for attenuating oscillations in a hydraulic actuator of a machine. The controller is configured to open at least one of the IMVs for supplying pressurized fluid from a tank to a head end chamber of the hydraulic actuator when a pressure of the head end chamber drops to a value less than an initially registered pressure. Additionally, when the displacement of the piston block is positive and the pressure in the head end chamber falls to a value less than the pressure of fluid in a rod end chamber of the hydraulic actuator, the controller may also open another one of the IMVs by which fluid from the rod end chamber could be supplied to the head end chamber for supplementing pump flow and attenuating oscillations in the hydraulic actuator.

Active damping ride control system for attenuating oscillations in a hydraulic actuator of a machine

A port plate for a swashplate type axial piston pump is described herein. The port plate includes an inlet port, a discharge port, and a first metering notch in fluidic communication via a first passage with a metering notch area adjustment valve configured to adjust the effective area of the metering notch. The first metering notch is disposed at a leading edge of one of the inlet port or the discharge port.

Hydraulic pump port plate with variable area metering notch

An energy recovery system includes cylinders that articulate a hydraulic tool in a pump mode to provide potential energy and in a motor mode to recover the potential energy. The energy recovery system includes a tank that stores a hydraulic fluid for the cylinders and an open circuit variable displacement pump that circulates the hydraulic fluid in the pump mode from the tank to the cylinders and in the motor mode from the cylinders to the tank. The open circuit variable displacement pump includes a swashplate articulable between a positive position and a negative position. In the positive position, the hydraulic fluid circulates in the pump mode and in the negative position the hydraulic fluid circulates in the motor mode. The open circuit variable displacement pump includes an actuator that articulates the swashplate and a bias system that maintains the swashplate in a positive position when the hydraulic fluid is not in circulation.

Energy recovery system and method for hydraulic tool

A system for determining an estimated displacement of a variable displacement hydraulic pump includes a control cylinder associated with the swash plate of the variable displacement hydraulic pump to control the angle of inclination of the swash plate and a valve that controls the flow of hydraulic fluid to the control cylinder and has a position that defines an effective area of an opening of the valve. A pressure sensor generates pressure signals indicative of an output pressure from the variable displacement hydraulic pump. A controller is configured to receive pressure signals from the pressure sensor and determine an estimated displacement of the variable displacement hydraulic pump based upon the pressure signals from the pressure sensor and the position of the valve.

System for estimating a displacement of a pump

A system for determining an estimated output from a variable displacement hydraulic pump includes a prime mover, a torque sensor, a pressure sensor, and a displacement sensor. A controller is configured to determine the output torque from the prime mover, determine an input torque to the variable displacement hydraulic pump based upon the output torque, determine an output from one of the pressure sensor and the displacement sensor based upon the signals. The controller is further configured to determine a failure of another of the pressure sensor and the displacement sensor and determine an estimated output from the another of the pressure sensor and the displacement sensor based upon the input torque to the variable displacement hydraulic pump and the output from the one of the pressure sensor and the displacement sensor.

System for estimating a sensor output

A system for determining an estimated output from a variable displacement hydraulic pump includes a prime mover, and torque, pressure, and displacement sensors. A controller determines the output torque from the prime mover, determines an input torque to the variable displacement hydraulic pump based upon the output torque, determines an output from one of the pressure sensor and the displacement sensor, and determines an inertia torque loss based upon the angular acceleration of the prime mover. The controller further determines a failure of another of the pressure sensor and the displacement sensor and determines an estimated output from the another of the pressure sensor and the displacement sensor based upon the input torque to the variable displacement hydraulic pump, the output from the one of the pressure sensor and the displacement sensor, and the inertia torque loss.

A method and apparatus for controlling discharge pressure and pump displacement of a plurality of variable displacement hydraulic pumps having connected discharge ports is provided. Each pump includes a swashplate and a control valve for controlling an angle of inclination of the swashplate. A desired first pump displacement control law is determined for a first pump and determined a desired second pump discharge pressure control law for a second pump. The first control law is used to determine a first intermediate control variable. The second control law is used to determine a second intermediate control variable. The control of the first and second pumps are combined using the first and second intermediate control variables. A desired first control valve setting for the control valve of the first pump is determined using the combined first and second intermediate control variables and the first control law. A desired second control valve setting for the control valve of the second pump is determined using the combined first and second intermediate control variables and the second control law.

Method and apparatus for controlling multiple variable displacement hydraulic pumps

Methods, apparatuses, and computer program products for controlling the torque load of multiple variable displacement hydraulic pumps are described herein. A pump displacement limit for each variable displacement hydraulic pump is determined using a nonlinear control law to limit the total pump torque load of the variable displacement hydraulic pumps on the engine. The value of the actual pump displacement of each variable displacement hydraulic pump is controlled based upon the respective determined pump displacement limit.

Method, apparatus, and computer-readable storage medium for controlling torque load of multiple variable displacement hydraulic pumps

A pump is disclosed. The pump may have a housing, a body rotatably disposed within the housing and at least partially defining a plurality of barrels, a plurality of plungers associated with the plurality of barrels, and a swashplate tiltable by a swivel torque to vary a displacement of the plurality of plungers relative to the plurality of barrels. The pump may also have a port plate with an inlet port, a discharge port, and a protrusion. The port plate may be configured to engage an end of the rotatable body. The pump may further have at least one piston disposed within the housing and configured to selectively engage the protrusion of the port plate to rotate the port plate and adjust the swivel torque.

Pump having port plate pressure control

An electro-hydraulic control system for pump control is disclosed. The hydraulic actuator is configured to control the inclination of a swashplate. The position of the hydraulic actuator is controlled by controlling the flow of pressurized fluid into and out of two pressure chambers, one on either side of the actuator. A fluid passageway is provided that selectively connects the passageway to tank. The passageway has an orifice for each pressure chamber, and the actuator is configured to selectively block all or a portion of one or more of the orifices, depending on the position of the actuator. The components of the control system are configured such that the actuator will return to a neutral or near-neutral position upon loss of electric power.

Method and apparatus for controlling a pump

A control system for a variable displacement hydraulic pump is disclosed. The control system utilizes two flow control valves to provide a flow of hydraulic fluid to two control actuators. The control actuators create opposing moments on the pump swashplate to control swashplate orientation and pump displacement.

Method and apparatus for controlling a variable displacement hydraulic pump

A system for providing hydraulic power in a machine transmission includes a first hydraulic variator and a second hydraulic variator, each variator having a mechanical input to a hydraulic pump, and a hydraulic motor linked to the hydraulic pump via a hydraulic circuit, and a mechanical output from the hydraulic motor. In an embodiment, the first hydraulic circuit side of one variator is hydraulically connected to the first hydraulic side of the other variator, and the second hydraulic circuit sides are likewise linked together. A common input is geared to the inputs of the variators and a common output is geared to the outputs of the variators, tying the pump and motor of each variator to rotate at the same speed as the counterpart components of the other variator.

Multiple-variator control for split power CVT and hydrostatic transmissions

A system and method for controlling a variator operate to detect variator torques and/or internal pressures and generates a preliminary corrective command. The preliminary corrective command is transformed via a dynamic transform to account for system characteristics during transient operating conditions such as machine acceleration, such that the acceleration of the system during transient periods is not torque-limited by static torque-control map values. In an embodiment, the acceleration may be positive or negative, and in a further embodiment, braking is automatically applied in the case of negative requested power or desired machine retarding.

Feedback acceleration reduction for fluid supply valves

A system for controlling a power output is disclosed. The system includes a hydraulic actuator configured to output a first torque and a source of pressurized fluid configured to supply a flow of pressurized fluid to the hydraulic actuator. The system further includes a controller configured to control the flow of pressurized fluid as a function of the first torque, a predetermined torque, and changes to the first torque caused by a load operatively connected to the hydraulic actuator.

System for controlling a power output

A method is provided for controlling braking in a vehicle having a motor and a brake. The method includes sensing an actual operating parameter of the motor and receiving a desired operating parameter of the motor. The motor is controlled based on the actual operating parameter and the desired operating parameter of the motor. The brake is controlled based on the actual operating parameter and the desired operating parameter of the motor and an output from the motor control.

Growing community of inventors

Dunlap, IL, United States of America

Hongliu Du