United Microelectronics Corp.

Intel Ndtm US LLC

Umci Ltd

Hong Ma

Kuang-Yeh Chang

Shi-Jie Bai

Hong Liao

Ye Wang

Meisheng Zhou

Liu Liu

Wen-Zhan Zhou

Rui-Huang Cheng

Xiao-Fei Han

Feng Liu

Xu Ma

Sha Tao

Qun Li

Chuan Sun

Chun-Peng Ng

Da-Jiang Yang

Chih-Ping Lee

Xing-Hua Zhang

Yuan-Li Ding

A memory device with a three-dimensional (3D) staircase memory stack includes dummy connectors proximate semi-isolated connectors. The memory device includes multiple wordlines stacked in a 3D staircase stack, which includes a wordline at an edge of a region of the staircase. The memory device includes vertical connectors through an isolation layer on the 3D staircase stack to connect the wordlines with conductive lines in an access layer. A wordline at the edge of the region of the staircase has a vertical connector that will be adjacent a connector on one side and not on the other side. The memory device includes at least one dummy vertical connector on the edge side of the vertical connector of the wordline on the edge, wherein the dummy vertical connector does not electrically connect a wordline of the 3D staircase stack to a conductive line in the access layer.

Dummy wordline contacts to improve etch margin of semi-isolated wordlines in staircase structures

An apparatus, a method and a system. The apparatus comprises a memory array including word lines defining a staircase structure, and a staircase etch stop layer including: a sandwich etch stop layer disposed on a top region the staircase and including a first etch stop layer and a third etch stop layer of a first material, and a second etch stop layer sandwiched between the first etch stop layer and the third etch stop layer and made of a second material having etch properties different from the first material; a precut etch stop layer disposed at a region of the staircase structure below the top region and including the second etch stop layer and the third etch stop layer and not the first etch stop layer; and contact structures extending through a dielectric layer and the staircase etch stop layer and landing on the word lines at the staircase structure.

Method and apparatus to mitigate word line staircase etch stop layer thickness variations in 3D NAND devices

A method for forming an opening is disclosed. First, a semiconductor substrate is provided, in which the semiconductor substrate includes at least one metal interconnects therein. A stacked film is formed on the semiconductor substrate, in which the stacked film includes at least one dielectric layer and one hard mask. The hard mask is used to form an opening in the stacked film without exposing the metal interconnects, and the hard mask is removed thereafter. A barrier layer is later deposited on the semiconductor substrate to cover a portion of the dielectric layer and the surface of the metal interconnects.

Method for forming an opening

A method of fabricating a dual damascene structure is described. A dielectric layer and a metal hard mask layer are sequentially formed on a substrate having thereon a conductive layer and a liner layer. The metal hard mask layer and the dielectric layer are patterned to form a via hole exposing a portion of the liner layer. A gap-filling layer is filled in the via hole, having a height of &#xbc; to &#xbd; of the depth of the via hole. A trench is formed in the metal hard mask layer and the dielectric layer. The gap-filling layer is removed to expose the portion of the liner layer, which is then removed. A metal layer is formed filling in the via hole and the trench, and then the metal hard mask layer is removed.

Method of fabricating dual damascene structure

A method of controlling a result parameter of an IC manufacturing procedure is described. The value of at least one first variable of a process correlated with the result parameter is acquired, and the difference between the predicted value and the target value of the result parameter is calculated from the same using a correlation equation of the first variable and the result parameter. A correcting action is then performed to a subsequent process including at least one second variable correlated with the result parameter, which is based on a correlation equation of the second variable and the result parameter to control the subsequent process and adjust the second variable such that the difference is reduced due to the affect of the second variable to the result parameter. The at least one first variable and the at least one second variable include two or more different physical quantities.

Method of controlling result parameter of IC manufacturing procedure

A test pattern structure including a first conductive layer and a second conductive layer is provided. The second conductive layer is directly disposed on the first conductive layer and connected to the first conductive layer through a plurality of connection interfaces. The test pattern structure of the present invention can detect the interconnection failure quickly and correctly without SEM identification.

Test pattern structure

An interconnection process is described. A substrate having a conductive region formed therein is provided. A dielectric layer is formed on the substrate. A patterned metal hard mask layer having a trench opening is formed on the dielectric layer. A dielectric hard mask layer is formed conformally on the patterned metal hard mask layer and filled in the trench opening. A photoresist pattern is defined to remove a portion of the dielectric hard mask layer and a portion of the dielectric layer to form a first opening in the dielectric layer. The photoresist pattern is removed. A first etching process is performed using the patterned metal hard mask layer as a mask to form a trench and a second opening extending downward from the first opening in the dielectric layer. The second opening exposes the conductive region. A conductive layer is formed in the trench and the second opening.

Via-first interconnection process using gap-fill during trench formation

A two-step method for etching a fuse window on a semiconductor substrate is provided. A semiconductor substrate having thereon a fuse interconnect-wire is formed in a dielectric film stack. The dielectric film stack includes a target dielectric layer overlying said fuse interconnect-wire, an intermediate dielectric layer and a passivation layer. A photoresist layer is formed on the passivation layer with an opening that defines said fuse window. A first dry etching process is performed to non-selectively etch the passivation layer and the intermediate dielectric layer through the opening thereby exposing the target dielectric layer. The thickness of the target dielectric layer after the first dry etching process is then measured. An APC-controlled second dry etching process is performed to etch a portion of the exposed target dielectric layer, thereby reliably forming the fuse window.

Two-step method for etching a fuse window on a semiconductor substrate

A method for fabricating a dual damascene structure contains providing a substrate having a conductive layer, an etching stop layer, a dielectric layer, and a photoresist layer thereon, performing an etching process to remove a portion of the dielectric layer through a via pattern of the photoresist layer for forming a via structure in the dielectric layer, providing CO-containing gas to perform an ash process, filling GFP materials into the via structure, forming a photoresist layer with a trench pattern on the substrate, etching the dielectric layer through the trench pattern to form a trench structure in the dielectric layer, above the via structure, and removing the etching stop layer exposed in the via structure.

Method for fabricating a dual damascene structure

A dual damascene process is provided. A dielectric layer is formed on a substrate and then a via opening is formed in the dielectric layer to expose a liner formed on the substrate. A gap fill (GF) layer is filled into the via opening and a resistant layer is formed on the substrate. A photolithographic process and an etching process are performed to form a trench in the dielectric layer and to remain the gap fill material having a top surface with a convex shape. In the etching process, an etching rate of the gap fill material layer is larger than that of the resistant layer. The gap fill material, the resistant layer, and the liner exposed by the via opening are removed. A conductive layer fills out the trench and the via opening. This invention is focusing on controlling etch-rate to avoid shielding effect when forming the composite opening.

Method of forming composite opening and method of dual damascene process using the same

A via-first dual damascene process is disclosed. When forming trench lines directly above two small pitched, dense via openings having diameter that is substantially equal to the line width of the trench lines, the trench photoresist is biased on the via openings to partially mask the sidewalls of the two dense via openings. By doing this, via-to-via bridging defects can be avoided.

Method for eliminating bridging defect in via first dual damascene process

A method of processing a semiconductor wafer is provided. The semiconductor wafer is processed with a first process. After collecting the measured data that reflects the deviation of each part within the semiconductor wafer, the semiconductor wafer is processed with a second process according to the measured data to compensate the deviation from the first process and to correct any deviation in the semiconductor wafer.

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Hong Ma