Ngk Insulators, Inc.

Ngk Ceramic Device Co., Ltd.

Ngk Printer Ceramics Co., Ltd.

Hiroyuki Shindo

Yuki Bessho

Kiyotaka Sugiura

Toyohiko Asai

Kunihiko Nakagaki

Takayoshi Akao

Tomoki Nagae

Hiroki Fujita

Sang Jae Lee

Jun Inoue

Keita Oikawa

Toyoiko Asai

It is an object of the present invention to provide a NOx sensor for accurately obtaining the resistance value of a heater. When a second layer is laminated immediately above a first layer on which the heater for electrically heating the proximity of an inner space of the NOx sensor and two heater leads having substantially same shape which are energizing paths to the heater are formed, the second layer on which at least one of leads is formed out of a first lead for electrically connecting a reference electrode to outside, a second lead for electrically connecting a measuring electrode to outside, and a third lead for electrically connecting a plurality of pump electrodes to outside, the lead formed on the second layer is arranged so as not to overlap any of two heater leads in a laminating direction of the first layer and the second layer.

Gas sensor, NOx sensor and method of manufacturing gas sensor

A sensor element is formed by cutting a laminated body and heating with the cutting taking place in a state where a difference in resistance on sides of a cutting component is as small as possible. That is, a uniform cutting is where resistance added to both sides of the cutting component is substantially the same. When uniform cutting cannot be performed, a nonuniform cutting in a state where resistance added to both sides of the cutting component is different is performed. Consequently, a surface perpendicular to a longitudinal direction of the sensor element is trapezoidal.

Method of cutting out chips for a plurality of sensor elements from laminated body, method of manufacturing sensor element, and sensor element

A method for manufacturing a gas sensor element includes (a) printing a wiring pattern of a conductive paste on a green sheet for an oxygen-ion conductive solid electrolyte; (b) laminating a plurality of green sheets including the green sheet having been subjected to step (a) and integrating the plurality of green sheets; (c) cutting out a plurality of element bodies from the laminated body; (d) baking the element body cut out by step (c); (e) heating the element body having been subjected to step (d), in a reducing atmosphere; (f) driving the element body having been subjected to step (e), in an inspection-purpose gas atmosphere for a predetermined time period; and (g) inspecting electrical characteristics of the element body having been subjected to step (f). The element body having passed the inspection of step (g) is assembled as a sensor element in a gas sensor.

Method for manufacturing sensor element for gas sensor

A method for improving an accuracy of measurement of the thickness of a green sheet, and additionally improving yield of a green sheet used for formation of a laminated body is provided. The thickness of each of a plurality of ceramic green sheets is measured, and an average and a variation of obtained thickness measurement values are checked against predetermined ranking criteria. Thereby, a ranking is performed in which the plurality of ceramic green sheets are classified into a plurality of ranks set in the ranking criteria. When forming the laminated body, only a ceramic green sheet belonging to at least one of the ranks which is in advance allowed to be used is used as a ceramic green sheet constituting each layer of the laminated body.

Measuring equipment and method for forming laminated body

An inspection apparatus including a cylindrical chamber having an opening part and a bottomed end part. The chamber includes an element insertion/extraction part, a tapered part, and a gas introduction part. The element insertion/extraction part is a tubular space continuous from the opening part. The tapered part is connected to the element insertion/extraction part, and is a space having a tapered shape in a cross-sectional view sectioned perpendicularly so that a lengthwise direction is larger toward the inner side. The gas introduction part is a tubular space continuously extending from the tapered part to a bottom portion. A sensor element is inserted into the chamber such that a front end thereof reaches the tapered part while a gap is formed between the sensor element and the chamber, and in this condition, an inspection gas is supplied to the chamber through a supply port provided in the gas introduction part.

Inspection apparatus for sensor element, and method for inspecting electrical characteristics of sensor element

A honeycomb segmentis provided with a spacer(s)in each of predetermined regions from both the end face toward inside along the axial direction on one end side and the other end side in the axial direction of the outer peripheral surfaceof the outer peripheral wallso that the spacer(s) occupies(y) 30 to 80% of a route length through the center from a long sideto the other long sideof the outer peripheral surface. Since spacers are aligned in the direction along the short side, the spacers are formed in such a manner that the length b+bin the short side direction of the spacersoccupies 30 to 80% of a length a of the short side, thereby a honeycomb structure having practically no misalignment between segments upon bonding, with little dimensional deviation can be obtained.

Honeycomb segment with spacer and honeycomb structure

According to an apparatus for inspecting defects of a honeycomb structure that is provided with a current plate and an air current formation means (air source and a header tube), fine defects or defects taking place in the vicinity of an outer periphery of the honeycomb structure can be detected with high sensitivity.

Apparatus for inspecting defects of honeycomb structure

A honeycomb segment-forming die includes: an introducing portion provided on an introduction face side and having a plurality of back holes, and a forming portion provided on an formation face side and having slits communicating with the back holes. The forming portion has a polygonal outer peripheral shape and forms a prismatic honeycomb segment by passing kneaded clay for forming which is introduced from the back holes of the introducing portion through the slits of the forming portion, and a gap between slits formed in each of corner portions including a vertex of the polygonal forming portion is larger than a gap of slits formed in the central portion of the forming portion. This enables to form a honeycomb segment having high compressive strength.

Honeycomb segment-forming die and method for manufacturing honeycomb structure

A method of manufacturing a sintered body is provided. A molding powder, a gel-forming material powder and a solvent are mixed at a temperature not higher than a dissolving point of the gel-forming material. A treatment of pulverizing agglomerates containing the molding powder, gel-forming material powder and solvent absorbed in the gel-forming material powder is carried out. The mixture is then heated to a temperature not lower than the dissolving point thereby forming a sol. The sol is then cooled to a temperature not higher than the gel point, thereby forming a molding material. The molding material is used for producing a sintering body.

Method of making a molded body using a chopper blade and a planetary blade

A method of treating a gas sensor element for improving measurement characteristics thereof, including: heating the gas sensor element at a temperature of 600-1000&#xb0; C. for 3-24 hours in a treatment atmosphere in which an oxygen concentration is regulated to be not higher than 0.2% and in which are included: (A) not lower than 1000 ppm of an adsorptive gas component wherein an adsorptive capable of being adsorbed on the measuring electrode is bound to oxygen; and (B) a combustible gas in an amount that can be substantially stoichiometrically oxidized by oxygen that is generated upon reduction or decomposition of the adsorptive gas component, so that the adsorptive gas component is reduced or decomposed for permitting the adsorptive in the adsorptive gas component to be adsorbed on the measuring electrode, and so that the noble metal material of the measuring electrode is reduced.

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Kasugai, Japan

Hiroyuki Shindo