Unicharm Corporation

Hiroyuki Ohata

Satoru Tange

Toshio Kobayashi

Masaki Yoshida

This invention aims to provide a composite sheet having a layer of inelastically stretchable continuous fibers improved so that a possible unevenness in fiber diameter may be minimized. A composite sheet comprises an elastically stretchable layer and an inelastically stretchable layer formed with inelastically stretchable continuous fibers bonded to at least one surface of the elastically stretchable layer intermittently in one direction. The continuous fibers are oriented substantially in one direction thereof so that the composite sheet may present a ratio S/Sof 3.0 or higher where Srepresents a tensile strength in this one direction and Srepresents a tensile strength in the direction orthogonal to this one direction.

Composite sheet and process for making the same

A sheet-like fibrous assembly having an inelastic stretchability is intermittently joined to at least one surface of an elastically stretchable sheet. The elastic sheet is elastically stretchable at least 80% in one direction and the fibrous assembly is curved between each pair of binding spots adjacent to each other on the elastic sheet so as to be stretchable in the one direction and comprises ethylene/propylene copolymer, ethylene/propylene/butene copolymer or a mixture of two or more of these copolymers at 100&#x2dc;10% by weight.

Elastically stretchable composite sheet and process for making the same

A composite sheet that comprises an elastically stretchable layer and an inelastically stretchable layer formed with inelastically stretchable continuous fibers bonded to at least one surface of the elastically stretchable layer intermittently in one direction. The continuous fibers are oriented substantially in one direction thereof so that the composite sheet may present a ratio S/Sof 3.0 or higher where Srepresents a tensile strength in this one direction and Srepresents a tensile strength in the direction orthogonal to this one direction.

An elastically stretchable composite sheet includes an elastic layer and an inelastic layer formed with stretchable fibers having a relatively small diameter and bonded to at least one surface of the elastic layer. In the inelastic layer bonded to the elastic layer is formed with thermoplastic synthetic fiber, at least 80% by weight of stretchable fibers includes thermoplastic synthetic fiber containing lubricant of 0.1&tilde;5.0% by weight.

An elastically stretchable composite sheet that includes an elastic layer and an inelastic layer formed with stretchable fibers having a relatively small diameter and bonded to at least one surface of the elastic layer. In the inelastic layer bonded to the elastic layer is formed with thermoplastic synthetic fiber, at least 80% by weight of stretchable fibers includes thermoplastic synthetic fiber containing lubricant of 0.1&tilde;5.0% by weight.

A composite web including an elastically stretchable web and an inelastically stretchable web bonded together is stretched on a course defined between at least two nip roll pairs to obtain an elastically stretchable composite sheet. The composite web is brought into contact with a peripheral surface of at least one roll of each nip roll pair over an area of the peripheral surface defined by a quadrant of this roll's circular cross section.

Growing community of inventors

Kagawa-ken, Japan

Hiroyuki Ohata