Fujimi Incorporated

Tokyo Electron Limited

Hiroyuki Ibe

Kazuyuki Tsuzuki

Nobuyuki Nagayama

Takaya Masuda

Junya Yamada

Junya Kitamura

Yoshikazu Sugiyama

Nobuaki Kato

Hiroaki Mizuno

Kazuto Sato

Isao Aoki

Kazuya Sugimura

Fumi Shinoda

Yuta Kato

Yoshiyuki Kobayashi

Kyohei Ota

There is provided a powder material that is for manufacturing a molded article having low porosity and having uniformly present micropores by an additive layer manufacturing method. A powder material for use in additive layer manufacturing contains ceramics and metals, in which a tapped filling rate defined by (tapped density/theoretical density)×100% is 30% or more and less than 40%.

Powder material for use in additive layer manufacturing, additive layer manufacturing method using same, and molded article

There is provided a powder material that is for densifying a molded article manufactured by an additive layer manufacturing method and improving harness of the molded article. There is provided a powder material for use in additive layer manufacturing containing ceramics and metals, in which a tapped filling rate defined by (tapped density/theoretical density)×100% is 40% or more.

To provide a powder material for additive layer manufacturing capable of molding a three-dimensional shaped molded article having less cracking or chipping and having high hardness and a method for manufacturing a molded article using the powder material. A powder material for additive layer manufacturing used to manufacture a three-dimensional shaped molded article by irradiation with a laser light or an electron beam contains cobalt, a first component containing one or more substances selected from the group consisting of vanadium carbide, niobium carbide, and molybdenum carbide, an optional additive component, and the balance of tungsten carbide. The content of the first component is 0.6% by mass or more and 5% by mass or less.

Powder material and method for manufacturing molded article

Provided is a thermal spraying material capable of forming a thermally sprayed coating film having improved plasma erosion resistance. The invention disclosed here provides a thermal spraying material. This thermal spraying material comprises composite particles in which a plurality of yttrium fluoride microparticles are integrated. In addition, the compressive strength of the composite particles is 5 MPa or more.

Thermal spraying matertal

The present invention provides a thermal spraying material capable of forming a thermally sprayed coating film having improved plasma erosion resistance. This thermal spraying material contains composite particles in which a plurality of yttrium fluoride microparticles are integrated. This thermal spraying material has a lightness L of 91 or less in the Lab color space. This lightness L is more preferably 5 or more.

Thermal spraying material

This invention provides a thermal spray slurry capable of forming a favorable thermal spray coating. The thermal spray slurry comprises a dispersion medium and thermal spray particles formed of at least one material selected from the group consisting of a ceramic, a cermet and a metal. 800 mL of the thermal spray slurry contains A kg of the thermal spray particles; when 800 mL of the thermal spray slurry in which the thermal spray particles are dispersed is supplied at a flow rate of 35 mL/min to a horizontally-placed tube and collected, the collected slurry contains B kg of the thermal spray particles; and the slurry has a supply efficiency index If of 70% or higher, determined by the next equation If (%)=B/A&#xd7;100.

Thermal spray slurry, thermal spray coating and method for forming thermal spray coating

Provided is thermal spray slurry capable of forming a dense coating by thermal spraying while suppressing cracks. Thermal spray slurry includes: thermal spray particles having an average particle diameter of 1 &#x3bc;m or more and 10 &#x3bc;m or less and a dispersion medium in which the thermal spray particles are dispersed, and has a filling rate of 84 mass % or less, the filling rate being calculated by the following expression,filling rate (mass %)=&#xd7;100,

Thermal spray slurry

Provided is a thermal spray material that can form a compact thermal sprayed coating having an enhanced plasma erosion resistance. The herein disclosed art provides a thermal spray material that contains a rare earth element (RE), oxygen (O), and a halogen element (X) as constituent elements and that contains a mixed crystal of a rare earth element oxyhalide (RE-O&#x2014;X) and a rare earth element halide (REX).

Thermal spray material and thermal spray coated article

A molding material is provided which, despite containing a ceramic, enables efficient molding for producing high-density molded articles. The present invention provides a molding material to be used in powder laminate molding. This molding material contains a first powder which contains a ceramic, and a second powder which contains a metal. Further the first powder and the second powder are bonded by sintering to configure granulated sintered particles. The granule strength of the granulated sintered particles is greater than 1 MPa and less than 10,000 MPa.

Additive manufacturing material for powder rapid prototyping manufacturing

A material for shaping is provided, with which it is possible to more effectively shape a shaped article that has high density while containing a ceramic. The present invention provides a material for shaping in order for use in powder additive manufacturing. This material for shaping includes a first powder that is a granulated powder containing a ceramic, and a second powder containing a metal. The second powder constitutes 10-90% by mass (exclusive) of the total of the first powder and the second powder.

Provided is a material for molding, without a mold, a highly uniform structure comprising a resin and a non-resin such as metals and ceramic. The molding material provided by this invention is formed of a powder comprising a resin and at least one species of non-resin selected among metals and ceramic. The resin material has a uniformity index N below 0.2. N is determined by depositting the powder in a softened or melted state to form a structure in a temperature range between the resin material's minimum molding temperature and maximum molding tempeature+100&#xb0; C.; measuring the structure's porosity Rn at 12 locations by image analysis; and dividing the variance of porosity Rn by the average porosity Rn. The minimum and maximum molding temperatures are the lowest and highest heater temperatures at which the resin material can be molded at a pressure of 3500 psi by injection molding, respectively.

Molding material for forming structure and molding method

To provide thermal spray slurry capable of forming a thermal sprayed coating having a high adhesion strength on a thermal spray target surface of a substrate, disclosed is thermal spray slurry for forming a thermal sprayed coating on the thermal spray target surface by spraying the thermal spray slurry on the thermal spray target surface of the substrate, the thermal spray slurry containing: thermal spray particles having a 50% particle diameter D50 equal to or larger than 1 &#x3bc;m and equal to or smaller than 5 &#x3bc;m in volume-based cumulative particle diameter distribution; and a dispersion medium in which the thermal spray particles are dispersed. In addition, a ratio D10/Ra between a surface roughness Ra (unit: &#x3bc;m) of the thermal spray target surface and a 10% particle diameter D10 (unit: &#x3bc;m) of the thermal spray particles in the volume-based cumulative particle diameter distribution satisfies a formula '0.4&#x3c;D10/Ra&#x2264;0.9'.

Thermal spray slurry and method of forming thermal sprayed coating

To provide a slurry for thermal spraying. In the slurry, even when spray particles precipitate, the precipitates easily disappear. The present invention provides a slurry for thermal spraying including spray particles and a dispersion medium. The spray particles have an average circularity in a plan view of 0.85 or less. The spray particles preferably have an average circularity of 0.6 or more. The spray particles may include yttrium fluoride and an yttrium oxyfluoride.

Slurry for thermal spraying, sprayed coating, and method for forming sprayed coating

This invention provides a thermal spray material capable of forming a thermal spray coating excellent in plasma erosion resistance as well as in properties such as porosity and hardness. The thermal spray material comprises a rare earth element oxyhalide (RE-O&#x2014;X) which comprises a rare earth element (RE), oxygen (O) and a halogen atom (X) as its elemental constituents. The rare earth element oxyhalide has a halogen to rare earth element molar ratio (X/RE) of 1.1 or greater.

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Kiyosu, Japan

Hiroyuki Ibe