Ngk Insulators, Inc.

Corning Incorporated

Nsk Insulators, Ltd.

Hiroshige Mizuno

Takashi Harada

Fumio Abe

Akira Takahashi

Naomi Noda

Yukinari Shibagaki

Tsuneaki Ohashi

Raja Rao Wusirika

Kevin Robert Brundage

Tomoharu Kondo

Srinivas H Swaroop

David S Weiss

Satoru Inoue

David F Thompson

Abe Fumio

Yoshihiro Fujiwara

System for exhaust gas purification

A catalyst for exhaust gas purification is capable of purifying the hydrocarbons, nitrogen oxides and carbon monoxide present in the exhaust gas discharged from an internal combustion engine. The catalyst has a monolithic carrier and a catalyst layer containing Pd, Ba and a heat-resistant inorganic oxide, formed on the carrier. The amount of Pd supported on monolithic carrier is 100-300 g per ft of monolithic carrier (3.53&times;10 to 1.06&times;10 g per cc of monolithic carrier), the amount of Ba supported on monolithic carrier is 0.010-0.060 g per cc of monolithic carrier in terms of BaO, and the weight ratio of Pd and Ba as expressed as BaO is 1:2 to 1:10. This catalyst for exhaust gas purification is superior particularly in hydrocarbon purification for a low-temperature fuel-rich exhaust gas (such as exhaust gas emitted during cold start) of automobile.

Catalyst for exhaust gas purification and system for exhaust gas purification

A system for exhaust gas purification disposed in the exhaust pipe of an internal combustion engine, includes an adsorbent formed by loading, on a monolithic carrier, (1) a zeolite containing at least one kind of ion of an element having an electronegativity of 1.40 or more and (2) a catalyst material formed by loading at least one kind of noble metal selected from Pt, Pd and Rh on a heat-resistant inorganic oxide, and at least one loaded carrier formed by loading, on a monolithic carrier, a catalyst component having a purifiability for the harmful substances present in the exhaust gas emitted from the engine and/or an adsorbent component having an adsorptivity for the hydrocarbons also present in the exhaust gas, the loaded carrier being provided upstream of the adsorbent in the flow direction of the exhaust gas and having a total volume of 0.6 l or more. In this system for exhaust gas purification, the thermal deterioration of the adsorbent is reduced because there is used an adsorbent of higher HC desorption start temperature and because the thermal load applied to the adsorbent is decreased by the use of a particular means.

A catalyst for exhaust gas purification is capable of purifying the hydrocarbons, nitrogen oxides and carbon monoxide present in the exhaust gas discharged from an internal combustion engine. The catalyst has a carrier and a catalyst layer containing at least one kind of noble metal, Ba and Cs, formed on the carrier. This catalyst for exhaust gas purification is improved in hydrocarbon purification ability for a low-temperature fuel-rich exhaust gas (such as exhaust gas emitted during cold start) of automobile.

Catalyst for exhaust gas purification and system for exhaust gas

A method for exhaust gas purification using an exhaust gas purification system including (a) an adsorbent for adsorbing hydrocarbons in internal combustion engine exhaust gas provided in the engine exhaust pipe, (b) at least one catalyst for reducing harmful substances present in the exhaust gas, provided in the exhaust pipe upstream of the adsorbent in the flow direction of the exhaust gas, (c) at least one catalyst for reducing harmful substances present in the exhaust gas, provided in the exhaust pipe down-stream of the adsorbent in the flow direction of the exhaust gas, (d) a first inlet for introduction of secondary air into exhaust gas, formed in the exhaust pipe upstream of the most downstream catalyst of the catalyst (b), and (e) a second inlet for introduction of secondary air into exhaust gas, formed in the exhaust pipe between the catalyst (b) and the most downstream catalyst of the catalyst (c). Secondary air is introduced from the first inlet at a time from engine start to activation of catalyst (b); when catalyst (b) has been activated, stopping secondary air introduction from the first inlet; meanwhile, introducing secondary air from the second inlet while the hydrocarbons of exhaust gas adsorbed by adsorbent (a) are desorbed therefrom as its temperature rises by the heat of the exhaust gas. This method effectively purifies the hydrocarbons discharged from an internal combustion engine in a large amount during cold start, without adversely affecting the purification of also-discharged NOx.

Method for exhaust gas purification and system for exhaust gas

A system for exhaust gas purification disposed in the exhaust pipe of an internal combustion engine, includes followings (i) a catalyst giving an excellent light-off performance at low temperatures, including a carrier and a catalyst layer supported thereon, the catalyst layer including a precious metal and a substance having an electron donatability and/or a nitrogen dioxide absorbability and releasability, and (ii) an adsorbent comprising a carrier and an adsorbent layer having a hydrocarbon adsorbability, supported on the carrier. This system for exhaust gas purification can effectively purify the harmful substances contained in the exhaust gases discharged from internal combustion engines of automobiles, etc., particularly the hydrocarbons discharged in a large amount from a gasoline engine during cold start.

System for exhaust gas purification and method for exhaust gas

A heat-resistant metallic monolith manufactured by forming metal powders into a honeycomb structure and by sintering the structure, a heat-resistant metal oxide coated on the surface of the cell walls and that of the pores thereof. Such a heat-resistant metallic monolith is manufactured by mixing metal powders, an organic binder and water to prepare a mixture, by forming the mixture into a shape of a desired honeycomb configuration, by sintering the shape in a non-oxidizing atmosphere at a temperature between 1000.degree. and 145.degree. C. and then by coating a heat-resistant metal oxide on a surface of the cell walls and that of the pores of the obtained sintered body.

Heat-resistant metal monolith and manufacturing method therefor

A sintered metal body is disclosed of composition consisting essentially of in weight percent about 5 to 40 Cr, about 2 to 30 Al, 0 to about 5 special metal, 0 to about 4 rare earth oxide additive, and the balance Fe group metal and unavoidable impurities,

Sintered metal bodies and manufacturing method therefor

A heat-resistant metallic monolith, manufactured by forming metal powders into a honeycomb structure and by sintering the structure, has a heat-resistant metal oxide coated on the surface of the cell walls and that of the pores thereof. Such a heat-resistant metallic monolith is manufactured by mixing metal powders, an organic binder and water to prepare a mixture, by forming the mixture into a shape of a desired honeycomb configuration, by sintering the shape in a non-oxidizing atmosphere at a temperature between 1000.degree. and 1450.degree. C. and then by coating a heat-resistant metal oxide on a surface of the cell walls and that of the pores of the obtained sintered body.

Heat-resistant metal monolith

In a catalytic converter operating method according to the present invention, a heater is energized at a predetermined power level or above and thereby heated substantially concurrently with the operation of an engine. During the heating, an oxidizing gas is introduced into the catalytic converter. When the temperature of the heater exceeds a value at which a main catalyst of the catalytic converter or a light-off catalyst carried on the heater functions, the power level is reduced by an output adjuster and supply of the oxidizing gas is suspended.

Method of operating catalytic converter

A honeycomb heater having integrally formed and/or integrally sintered electrodes constructed of a metallic honeycomb structure having a desired honeycomb configuration, and metallic electrodes which are integrally sintered with the honeycomb structure at predetermined positions thereon. The honeycomb heater having integrally sintered electrodes is manufactured by joining or contacting the electrode-like formed bodies to the formed honeycomb body, and then by sintering the formed honeycomb body with the electrode-like formed bodies attached or contacted thereto. The electrodes are made of the same material as that of the honeycomb body, or of a material having an electric resistance lower than that of the material comprising the honeycomb body. Alternatively, the honeycomb heater having integrally formed and integrally sintered electrodes is manufactured by preparing an extrusion of a honeycomb body as one body which has a honeycomb configuration and an electrode-like shape at predetermined positions thereon, and then sintering that formed honeycomb body.

Honeycomb heater having integrally formed electrodes and/or integrally

The catalytic converter includes a first flow passage for an automotive exhaust gas and a second flow passage disposed parallel to the first flow passage to bypass the exhaust gas therethrough. The first flow passage contains a honeycomb heater or a heater catalyst which comprises a honeycomb heater with a catalyst carried thereon. At the beginning of an operation of any engine, the exhaust gas whose temperature is low is caused to flow through the first flow passage. When the temperature of the exhaust gas exceeds a predetermined value, the flow passage is switched from the first passage to the second flow passage.

Catalytic converter for use in controlling automotive exhaust emissions

A catalytic converter suitable for use in controlling automotive exhaust emissions including honeycomb heaters which are respectively disposed upstream and downstream of a main monolithic catalyst. Each honeycomb heater includes a honeycomb structure with at least two electrodes provided thereon to supply a current to the honeycomb structure.

Catalytic converter for use in automotive exhaust emissions control

A catalytic converter suitable for use in controlling automotive exhaust emissions including a honeycomb heater disposed downstream of a main monolithic catalyst or between main monolithic catalysts. The honeycomb heater includes a honeycomb structure with a catalyst carried thereon and with at least two electrodes provided thereon to supply a current thereto. A catalytic converter also includes a monolith catalyst for ignition which is disposed downstream of the honeycomb heater. A catalytic converter includes, in place of the honeycomb heater and the monolithic catalyst, a module which is composed of a catalyzed light-off honeycomb heater or of a honeycomb heater and a light-off monolithic catalyst. The module is removably disposed upstream or downstream of a main monolithic catalyst, or between main monolithic catalysts.

Catalytic converter for use in automotive exhaust emission control

A resistance adjusting type heater including a honeycomb structure with at least two electrodes provided thereon to supply a current to the honeycomb structure and with resistance adjusting elements provided between the electrodes. The resistance adjusting elements are formed such that a cross-section of a heating portion of the heater is substantially the same as that of a main monolithic catalyst. A catalytic converter includes the resistance adjusting heater which is disposed upstream of a main monolithic catalyst or between main monolithic catalysts. Also, the catalytic converter includes a resistance adjusting heater which is disposed downstream of a main monolithic catalyst. This resistance adjusting heater comprises a honeycomb structure with a catalyst carried thereon, with at least two electrodes provided thereon to supply a current to the honeycomb structure and with a resistance adjusting elements provided between the electrodes. The resistance adjusting elements are formed such that the cross-section of a heating portion of the heater is substantially the same as that of the main monolithic catalyst.

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Tajimi, Japan

Hiroshige Mizuno