Jfe Steel Corporation

Kawasaki Steel Corporation

Hiroshi Yamane

Yuji Miki

Nagayasu Bessho

Masao Yukumoto

Shuji Takeuchi

Tadasu Kirihara

Seiji Okabe

Michiharu Ozawa

Masanao Midorikawa

Kenzo Ohsu

During continuous casting of metals, a non-moving, vibrating magnetic field is applied to a molten metal in a casting mold to impose only vibration on the molten metal. This continuous casting method can produce a cast slab much less susceptible to flux entrainment, capture of bubbles and non-metal inclusions near the surface of the molten metal, and surface segregation. The magnetic field is preferably produced by arranging electromagnets in an opposing relation on both sides of the mold to lie side by side in the direction of longitudinal width of the mold, and supplying a single-phase AC current to each coil. The single-phase AC current preferably has frequency of 0.10 to 60 Hz. A static magnetic field can be applied intermittently in the direction of thickness of a cast slab. This technique can produce a cast slab substantially free from the flux entrainment and the surface segregation. Preferably, the static magnetic field is intermittently applied under setting of an on-time t1=0.10 to 30 seconds and an off-time t0=0.10 to 30 seconds. Also, the static magnetic field is preferably applied to the surface of the molten metal.

Method and apparatus for continuous casting of metals

During continuous casting of metals, a non-moving, vibrating magnetic field is applied to a molten metal in a casting mold to impose only vibration on the molten metal. This continuous casting method can produce a cast slab much less susceptible to flux entrainment, capture of bubbles and non-metal inclusions near the surface of the molten metal, and surface segregation. The magnetic field is preferably produced by arranging electromagnets in an opposing relation on both sides of the mold to lie side by side in the direction of longitudinal width of the mold, and supplying a single-phase AC current to each coil. The single-phase AC current preferably has frequency of 0.10 to 60 Hz. A static magnetic field can be applied intermittently in the direction of thickness of a cast slab. This technique can produce a cast slab substantially free from the flux entrainment and the surface segregation. Preferably, the static magnetic field is intermittently applied under setting of an on-time t1&equals;0.10 to 30 seconds and an off-time t0&equals;0.10 to 30 seconds. Also, the static magnetic field is preferably applied to the surface of the molten metal.

A method and apparatus for manufacturing a thin amorphous metal strip. Molten metal is injected onto a single cooling roll rotating at high speed. A gas flow impeding wall is disposed adjacent to the surface of a cooling roll and extends across the body of the cooling roll. The wall is located upstream of the molten metal injection nozzle. CO.sub.2 gas is jetted along one surface of the gas insulating wall which faces the molten metal injection nozzle and toward the surface of the cooling roll. An atmosphere rich in CO.sub.2 gas is maintained adjacent the roll surface just upstream of the molten metal injection nozzle.

Method and apparatus for manufacturing thin amorphous metal strip

Each cooling roll has parallel grooves formed in the peripheral surface thereof so as to extend in a direction which crosses the direction of the roll axis. The grooves on one of the cooling rolls are at a phase difference from the grooves on the other cooling roll. The grooves are arranged at a pitch of 0.05 to 3.0 mm and each of the grooves has a width of 0.01 to 1.0 mm and a depth of 0.03 to 0.5 mm.

Growing community of inventors

Chiba, Japan

Hiroshi Yamane