Sanyo Electric Co., Ltd.

Sanyo Electronic Components Co., Ltd.

Hiroshi Yakui

Yasuhiro Kishimoto

Takeshi Takamatsu

Hidenori Kamigawa

Youichi Kojima

Yutaka Taketani

Kakusyo Yoshida

This invention relates to solid electrolyte capacitors and is intended to decrease the contact resistance between the body of the capacitor and lead frames and the internal resistance of these components. The, invention provides a process for producing a solid electrolyte capacitor by forming a dielectric oxide film on an anode body of valve metal, forming a cathode layer of solid conductive substance on the oxide film to prepare a capacitor element, coating the cathode layer of the capacitor element with a carbon layer, coating the carbon layer with a silver paste layer to prepare a capacitor body, and bonding a lead frame to the silver paste layer of the. capacitor body with a silver adhesive. While the capacitor element coated with the carbon layer and a silver paste are being vibrated relative to each other, the capacitor element is dipped in the silver paste and withdrawn therefrom in the direction of the vibration, whereby the carbon layer is coated with the silver paste layer. The surface of the lead frame is partly or entirely formed with a high conductive layer of a material having a higher electric conductivity than the substrate of the lead frame, the high conductive layer extending from a connection to the capacitor body to a connection for an external circuit.

Solid electrolyte capacitor, and process and apparatus for producing same

This invention relates to solid electrolyte capacitors and is intended to decrease the contact resistance between the body of the capacitor and lead frames and the internal resistance of these components The invention provides a process for producing a solid electrolyte capacitor by forming a dielectric oxide film on an anode body of valve metal, forming a cathode layer of solid conductive substance on the oxide film to prepare a capacitor element, coating the cathode layer of the capacitor element with a carbon layer, coating the carbon layer with a silver paste layer to prepare a capacitor body, and bonding a lead frame to the silver paste layer of the capacitor body with a silver adhesive. While the capacitor element coated with the carbon layer and a silver paste are being vibrated relative to each other, the capacitor element is dipped in the silver paste and withdrawn therefrom in the direction of the vibration, whereby the carbon layer is coated with the silver paste layer. The surface of the lead frame is partly or entirely formed with a high conductive layer of a material having a higher electric conductivity than the substrate of the lead frame, the high conductive layer extending from a connection to the capacitor body to a connection for an external circuit.

Forming solid electrolyte capacitor with apparatus that vibrates

Growing community of inventors

Yamatotakada, Japan

Hiroshi Yakui