Fuji Corporation

Fuji Machine Mfg. Co., Ltd.

Hiroshi Oike

Kenji Sugiyama

Shuichiro Kito

Takahiro Kobayashi

Hirotake Esaki

Kazuya Kotani

Masafumi Amano

Ikuo Suzuki

Yuta Yokoi

Mitsutaka Inagaki

Keiichi Ono

Mikiya Suzuki

Yuki Inaura

Yoichi Murano

Takeshi Kato

Anusuya Nallathambi

Takahiro Morikawa

Go Uchida

A work coordinate generation device includes a shape register section configured to register shape information about a shape of a work region optically defined on a target which is a work target of a work robot; a first recognition section configured to acquire first image data; a first coordinate generation section configured to generate a first work coordinate which represents the work region of the first target based on a result of recognition of the first recognition section; a second recognition section configured to acquire second image data; and a second coordinate generation section configured to generate a second work coordinate which represents the work region of the second target based on the first work coordinate and a result of recognition of the second recognition section.

Work coordinate generation device

A component mounter images suction states of components picked up by a suction nozzle, processes images of the suction states of the components to recognize the suction state of the component, and stores the images in a storage device with linking production information related to the components. An inspection machine images a mounted state of each component on a board, processes an image of mounted state of each component to recognize the mounted state of each component, and inspects whether a mounting error occurred for each component based on the recognition result. The inspection machine determines that a mounting error occurred for any of the components the image of the mounted state of the component for which a mounting error was determined to have occurred and a searched image of the suction state of the component are displayed on the display monitor in a comparative manner.

Manufacturing management system for component mounting line

A management device for a board work machine includes a storage device storing version information in which a current version of software executed by a constitutive device of a board work machine in a production process is associated individually with the multiple constitutive devices and a version designation section configured to designate a version of the software which is to be applied to the production process based on a type of the production process and the version information.

Device for managing substrate processing machine

Component mounting systemincludes electronic component mounting device, control device, image processing device, and storage device. Electronic component mounting deviceincludes mounting head, supply device, and component camera. Electronic component mounting deviceholds a supplied electronic component with mounting head, and images the held electronic component with component camera. Controllerperforms image processing on captured image data with image processing deviceto determine the acceptability and position of the electronic component (S). Controllermonitors the start and end of the storage period (S, S) based on the magnitude relationship between the error rate calculated from the determination result information in the error rate calculation process (S) and the reference error rate (S). If the image data captured with component camerais stored within the storage period, controllerstores the image data in storage device(S).

Component mounting system

An apparatus for performing work on a substrate includes an image processing device acquiring multiple images captured at different positions by performing imaging multiple times after a camera has been moved by a moving device such that a reference mark of a circuit board is within a range inside a field of view of the camera, creating a super resolution image using multi-frame super resolution processing, and recognizing the reference mark. The image processing device performs candidate region search processing of processing the image captured initially to search for a region within the image including a portion that has a possibility of being the reference mark as a candidate region after completion of the initial imaging, performs multi-frame super resolution processing on the candidate region after completion of final image capturing, creates a super resolution image of the candidate region, and recognizes the reference mark.

Apparatus for performing work on substrate

A coordinate data generation device is used in a component mounter configured to perform processing for mounting electronic components on boards of different dimensions by imaging the board that is controlled to be conveyed and stopped at a target position and performing the mounting of the electronic components after correcting for a deviation between a stopping position of the board identified from an image captured by the imaging and a target position, and specifies an imaging region for imaging the board stopped at the stopping position.

Coordinate data generation device and coordinate data generation method

A transfer state inspection system including a camera configured to capture a transfer state of a transfer material of any of solder, flux, conductive paste, or adhesive transferred to multiple terminals on a lower surface of an electronic component; an image processing section configured to process an image captured by the camera to recognize the transfer state of the transfer material such that the transfer state inspection system inspects the transfer state of the transfer material based on a recognition result of the image processing section; an inspection target specifying section configured to specify whether inspection is necessary for at least a portion of the terminals among the multiple terminals on the lower surface of the electronic component via an operation from an operator or a production program; and an inspection executing section configured to not inspect the transfer state of the transfer material for terminals specified as unnecessary.

Transfer state inspection system and component mounter

A component mounting machine including a camera configured to capture an image of a component held by a suction nozzle; and an image processing section configured to process the image captured by the camera, recognize the shape of the component, and measure shape data of the component; wherein, when the deviation amount of the measurement value of the shape data of the component exceeds the allowable value, the deviation amount of the measurement value of the shape data of the component is compared to a retry determination that is larger than the allowance value, and if the deviation amount of the measurement value of the shape data of the component exceeds the retry determination value, the component is determined to be abnormal and is discarded to a specified discard location.

Component mounting machine

A system for creating component shape data for image processing to be used when performing image recognition of a component to be mounted by a component mounter, the system including: a display section; a wire frame drawing section configured to draw a wire frame on top of the component image, and to move a position of a side of the wide frame in accordance with a drag operation of an operator; a minimum unit specifying section configured to specify a minimum unit for when measuring the shape data of the measurement target portion surrounded by the wire frame; and a component shape data creation section configured to create the component shape data for image processing by measuring with an accuracy using the minimum unit specified by the minimum unit specifying section for the shape data of the measurement target portion surrounded by the wire frame.

System for creating component shape data for image processing, and method for creating component shape data for image processing

A component picked up by a suction nozzle of a component mounting machine is imaged by a camera, the captured image is processed by an image recognition system to recognize the component, the image is determined to be normal or abnormal based on the recognition result, and in addition to classifying the image as a normal image or an abnormal image and storing the image in a storage device, component mounting boards, unloaded from a component mounting machine, are inspected with an inspection device. A stored image reclassification computer acquires the inspection result from the inspection device, reclassifies the normal image stored in the storage device, based on the inspection result, as an image whose determination as a normal image is suspect or as an image whose determination as a normal image is not suspect, and then stores the normal image in the storage device.

Stored image reclassification system and reclassification method

A mounting device provided with: a collecting section configured to move a component for which imaging conditions are defined as a range including multiple values to an arrangement position in a state with multiple of the components collected; an imaging section configured to image the multiple components held by the collecting section; and a control section configured to, when the collecting section is holding the multiple components that include imaging conditions with ranges that are not the same, cause the imaging section to image the multiple components using imaging conditions with a shared value among the ranges defined for the multiple components held by the collecting section.

Mounting device, setting device, mounting system, mounting method, and setting method

Component mounting systemincludes electronic component mounting device, control device, image processing device, memory device, and display. Electronic component mounting deviceincludes mounting head, supply device, and component camera, and is configured to use mounting headto pick up an electronic component supplied by supply deviceand to image the held electronic component using component camera. When saving the captured image data on memory device, it is determined whether a condition for using a first format is satisfied (S, S). When the conditions for using the first format are satisfied (S: yes), the captured image data is saved on memory devicein the first format that is a lossless compression format (S). When conditions for using the first format are not satisfied (S: no), the captured image data is saved on memory devicein the second format, which is a lossy compression format.

Component mounting device and component mounting system

When determining whether an insertion component provided with a positioning-use protruding section and a surface-mounting-use electrode section can be mounted onto a circuit board provided with a positioning hole into which the positioning-use protruding section is inserted and a land for connecting the surface-mounting-use electrode section, an image is captured of the positioning-use protruding sections and the surface-mounting-use electrode sections of the insertion component either separately or simultaneously by a component imaging camera, and the positions of the positioning-use protruding sections and the positions of the surface-mounting-use electrode sections are recognized by processing the captured image. The position deviation amount between the surface-mounting-use electrode sections of the insertion component and the lands of the circuit board is calculated, and by determining whether the position deviation amount is within a tolerance range, it is determined whether the insertion component can be mounted on the circuit board.

Insertion component positioning inspection method and insertion component mounting method, and insertion component positioning inspection device and insertion component mounting device

A mounting device mounts components on a board, and performs processing of arranging discard components discarded based on a captured image on a discard loading section. A CPU of a management computer acquires an identification image in which it is possible to identify a discard component to be discarded and a captured image of the discard component, links the acquired identification image of the discard component and the captured image of the discard component, and creates a discard component arrangement image screen that includes an arrangement display area in which the identification images are arranged based on an order in which the discard components were arranged on discard loading section. The CPU of management computer then outputs the created discard component arrangement image screen.

Image processing device, mounting processing system, image processing method and program

The assembling machine is provided with fiducial marks which are attached to a defined position on a moving head, and an image processing section which recognizes the holding state of the component by the holding member based on high resolution data which is generated by super-resolution processing which uses a plurality of items of image data. The image processing section includes a displacement amount calculation section which calculates each displacement amount of imaging positions of other items of image data in relation to the imaging position of reference data, a positioning processing section which performs the positioning of the other items of image data in relation to the reference data, and a reconstruction processing section which generates the high resolution data based on the plurality of items of image data which are positioned.

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Chiryu, Japan

Hiroshi Oike