Kabushiki Kaisha Toyota Chuo Kenkyusho

Kabushiki Kaisha Tokai Rika Denki Seisakusho

Kabushiki Kaisha Toyota

Chuo Kenkyusho

Hironori Fujita

Tohru Arai

Yoshihiko Sugimoto

Yukio Ohta

Hideo Tachikawa

Atsushi Danno

Fumio Nonoyama

Shigeo Moriyama

Akira Sato

Yasuo Takada

Takatoshi Suzuki

Noboru Komatsu

Junji Endo

Kazuyuki Oguri

Jiro Mizuno

A aluminum alloy in the form of bulk includes an aluminum matrix and carbon particles having an average particle size of 100 nm or less and dispersed in the aluminum matrix in an amount of 1 to 40 atomic % with respect to the total atoms constituting the aluminum alloy. The aluminum alloy is produced by preparing a raw material comprising aluminum and carbon as components and forming an aluminum alloy by inserting the raw material into a cavity formed by a set of dies and applying repeatedly plastic deformation to the raw material while maintaining the temperature of the raw material in the range of from 100 to 400.degree. C.

Aluminum alloy and process for producing the same

A process for producing an aluminum alloy in the form of mass includes: preparing as a material to be formed a mixed powder of aluminum and at least one kind of metal or non-metallic substance selected from the elements belonging to Groups 4a, 4b, 5a, 6a, 7a and 8a of the periodic table and boron, or a compact or a cast material formed of the mixed powder; placing the material to be formed in a die, and performing plastic deformation repeatedly on the material to be formed at 100.degree. to 400.degree. in an inert atmosphere while retaining at least part of the material to be formed in a confined state, so as to cause diffusion reaction between phases constituting the material to be formed, thereby forming the quasi-stable phase composed mainly of amorphous phases and/or supersaturated solid solution phases. The simple plastic deformation alone gives rise to an aluminum alloy which has the quasi-stable phase (such as amorphous phases and supersaturated solid solution phases) and which is in the form of a mass having a shape similar to that of a finished product.

Production of aluminum alloy

A process for ion nitriding aluminum material which comprises the steps of placing an object of aluminum or aluminum alloy for treatment in a closed vessel; evacuating residual oxygen gas from said closed vessel; charging said closed vessel with a heating gas and inducing discharges in said closed vessel, thereby heating the surface of the object for treatment to a prescribed nitriding temperature; charging said closed vessel with a surface-roughening gas composed of a rare gas and 5-2000 ppm of a gas containing at least one element of oxygen, nitrogen, and carbon, and roughening the surface of the object for treatment by means of glow discharges or ion beams in the atmosphere of said surface roughening gas; and charging said closed vessel with a nitriding gas and simultaneously inducing glow discharges in said closed vessel, thereby forming a nitride layer on the surface of the object for treatment.

Process for ion nitriding aluminum material

A surface layer which is composed of the carbonitride of at least one of vanadium and chromium is formed on an article made of iron or an iron alloy if the article, a material containing at least one of vanadium and chromium and a treating agent are heated together. The treating agent may be composed of at least one of the cyanides and cyanates of alkali metals and alkaline earth metals. The layer adhering closely to the article can be formed efficiently at a temperature which is so low that virtually no thermal strain may develop in the article.

Method for the surface treatment of an iron or iron alloy article

A surface layer which is composed of the carbonitride of molybdenum is formed on an article made of iron or an iron alloy by heating the article in the presence of a material containing molybdenum and a treating agent. The treating agent may be composed of at least one of the cyandides and cyanates of alkali metals and alkaline earth metals. The layer adhering closely to the article can be formed efficiently at a temperature which is so low that virtually no thermal strain may develop in the article.

Method of treating the surface of iron alloy materials

A process for ion nitriding aluminum or an aluminum alloy as an article to be treated, in which: the article is disposed in a sealed vessel; the oxygen gas in the vessel is removed; the surface of the article is heated to a prescribed nitriding temperature; the surface of the article is activated to facilitate the formation of an aluminum nitride layer by the subsequent nitriding treatment; and thereafter the article is subjected to ion nitriding, thereby forming an aluminum nitride layer having excellent wear resistance and high hardness. This ion nitriding treatment for aluminum material can be carried out even at temperatures lower than a solution treatment temperature of aluminum material.

Process for ion nitriding aluminum or aluminum alloys

A process for manufacturing a boride dispersion copper alloy by preparing a metallic material having a surface portion comprising at least one of beryllium, gallium, manganese, nickel, palladium, silicon and vanadium, and copper or an alloy thereof, and diffusing boron into the surface portion. The resulting material includes fine boride particles uniformly dispersed in the surface portion and is useful as a material for electrical contacts or sliding parts due to its high resistance to adhesion, wear and arc, and excellent electrical conductivity and sliding properties.

Process for manufacturing boride dispersion copper alloys

A process for manufacturing a boride dispersed copper alloy by preparing a metallic material having a surface portion comprising at least one of Al, As, Cd, Co, Cr, Fe, Mg, Mo, Nb, Pt, Ta, W and Zr, and copper or an alloy thereof, and diffusing boron into the surface portion. The resulting material includes fine boride particles uniformly dispersed in the surface portion and is useful as a material for electrical contacts or sliding parts due to its high wear, adhesion and arc resistance and high electrical conductivity.

A method for forming a carbide layer on the surface of a carbon-containing ferrous alloy article or a cemented carbide article in a molten treating bath. The bath is prepared by introducing 5 to 20% by weight of alumina into molten boric acid or borate bath and a carbide-forming element dissolved therein. By employing the treating bath of this invention, the life of the bath can be remarkably improved, and no sintered substance of undissolved carbide-forming element is produced in the treating bath. Further, it is possible to reduce markedly the corrosion of the article and of the vessel holding the bath.

Method for forming a carbide layer on the surface of a ferrous alloy

A method and treating material are presented for forming a mixed-carbide layer of at least one Va-Group element and of chromium on the surface of a carbon-containing ferrous-alloy material. A molten treating bath is prepared by introducing one or more Va-Group elements in oxide form and chromium in metal or alloy form or by introducing one or more Va-Group elements in metal or alloy form and at least one chromium oxide into a molten bath composed of boric acid, of at least one borate or of a mixture thereof. An article of carbon-containing ferrous alloy is immersed and maintained in the molten treating bath until a mixed-carbide layer is formed on its surface. The mixed-carbide layer formed on the surface of the article is very smooth, wear resistant and high-temperature-oxidation resistant.

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Aichi, Japan

Hironori Fujita