Kabushiki Kaisha Kobe Seiko Sho

Kobe Steel, Ltd.

Hiromi Nakano

Katsunobu Hagiwara

Kimio Inoue

Kazuhisa Fukutani

Mika Nishida

Toshio Yanagihara

Masaaki Uemura

Norifumi Yoshida

Norifumi Yamada

Toshio Ujihara

Yoshihiro Hamada

Kenji Sakai

Toshio Uzihara

Masahiro Kanemitsu

Provided is a kneading rotor, a batch kneader and a method of kneading materials capable of obtaining kneaded materials with higher quality in comparison to conventional kneaded materials when the materials to be kneaded are kneaded in a high temperature state. The kneading rotor comprises a rotor portion which is disposed in a kneading chamber of a chamber of a batch kneader, and applies shear force, by using a plurality of kneading blades, to materials to be kneaded which pass through a tip clearance. A first long blade of the plurality of kneading blades has an apex for forming, with the inner surface of the chamber forming the kneading chamber, three-staged tip clearances of different sizes configured from a combination of a large tip clearance, a mid tip clearance that is smaller than the large tip clearance, and a small tip clearance that is smaller than the mid tip clearance so as to be arranged in the longitudinal direction of the first long blade. Each of a second long blade, a first short blade and a second short blade of the plurality of kneading blades has an apex for forming, with the inner surface of the chamber forming the kneading chamber, a tip clearance of a size that is larger than or equal to the small tip clearance and smaller than or equal to the large tip clearance.

Kneading rotor, batch kneader and method of kneading materials

A kneading rotor, in which the length Lof a long blade in the direction of rotation of a rotor section is greater than one half of the total length Lof a rotor section main body in the direction of rotation, and the long blades are arranged in such a manner that, in a case where a pair of the rotor sections are arranged mutually in parallel inside the chamber of the closed kneading machine and are rotated in mutually opposite directions, an end section on the rearward side in the direction of rotation of the rotor section, of the long blade of one of the rotor sections, and an end section on the forward side in the direction of rotation of the rotor section, of the long blade of the other one of the rotor sections, alternately repeat mutually an approaching action and a separating action, and in the state of approach, the end section on the forward side and the end section on the rearward side oppose each other in the direction of rotation of the rotor sections on a line which links the respective central axes of the pair of rotor sections, in one cross-section perpendicular to the axial direction of the rotor section.

Closed kneading machine and kneading rotor

A plurality of mixing rotors that are housed in a chamber having a cocoon-shaped cross section in a tangential non-intermeshing state, where a plurality of long wings and short wings are provided on a wing portion of the mixing rotors. The long wings and the short wings severally have a plurality of different sizes of tip clearances, a twist angle of the long wings is changed in the axis direction, and makes mixing efficiency and dispersion efficiency compatible. Further, cooling medium paths are provided severally in the chamber and the mixing rotors to suppress excessive increase of the temperature of mixing materials. According to a batch mixer using the mixing rotors, it is possible to control quality reduction of the mixing materials caused by heat generation, and to improve the productivity by increasing the number of the wings without diminishing inherent processing performance of the mixer.

Batch mixer and mixing rotor used in the same

An extruder that can control the temperature on the whole screw including the flight and avoid an extruded material form adhering on a surface of the screw, has a center hole with its front end closed formed in the center of the screw core, and an inner tube inserted in the center hole from the base end side of the center hole. The front end of the inner tube opens at a position corresponding to the base end of the flight. A ring seal member occludes a space between a front outer surface of the inner tuber and the corresponding inner surface of the center hole. Thus, a main channel of a dual tube is formed which has an outward channel inside the inner tube and an inward channel outside the inner tube. On the other hand, on the back side of the flight, a jacket-form spiral channel is formed along the whole backside. The front end and the rear end of the spiral channel each communicate with the outward channel and inward channel of the main channel, respectively, through radial communicating holes.

Screw for an extruder

To prevent an extruding material from moving in and between an extruder body and a contact surface of side guides and to provide automation of adjustment of a sheet width. A roller head extruder in which a pair of calendar rolls 8 are disposed forwardly of a material extruding opening 4 of an extruder body 1, a pair of left and right side guides 9 are disposed so that a material extruded from said extruding opening 4 is molded into a sheet form by the calendar rolls 8, wherein said side guides 9 can be automatically moved in a direction of the sheet width by a moving cylinder 19 and secured to the front surface of a flange portion 5 of the extruder body 1 by a fastening force releasable fastening means. The fastening force is added by a spring 15 and the fastening force is released by a jack 18. The fastening force urges the side guides 9 against the extruder body 1 so that no extruding material flows between the side guides 9 and the extruder body 1.

Sheet width adjusting apparatus for rolling head extruder

A roller head extruder unit includes an extruder unit, a pair of calender rollers arranged forward of an exit opening of the extruder unit and supported for rotation by a support frame mounted securely with respect to the extruder unit, and side guides arranged on either side of a space between the exit opening of the extruder unit and the calender rollers to thereby define a bank into which material for rolling is extruded. At least one of the upper and lower rollers is mounted for rotation in a roller housing supported by the support frame for limited movement in a direction perpendicular to the axis of the upper and lower rollers. The roller head extruder unit also includes a detection device for detecting the force with which this roller housing is caused to move as a result of accumulation of material in the bank.

Roller head extruder unit

In a cone type twin screw extruder, two rotor shafts are disposed in such a manner as to approach one another in the direction towards the leading edge, and to be rotatable. An interlocking device is provided on the side of the base portions of the rotor shafts for interlockingly connecting the rotor shafts with each other. The interlocking device has a pair of reduction gear devices disposed on the base portion sides of the rotor shafts, and the reduction gear is constituted of a spur gear train or a planetary gear train. High speed shafts of the reduction gears are interlockingly connected with bevel gear devices, and one shaft of the bevel gear device forms a connecting shaft projecting from the other bevel gear device side. Further, a pair of the connecting shafts are interlockingly connected with each other by a coupling device.

Growing community of inventors

Takasago, Japan

Hiromi Nakano