Toyota Jidosha Kabushiki Kaisha

Hiroko Kurihara

Tomonari Kogure

Kazuaki Haga

In an IPM motor rotor, a rotor core has a plurality of magnetic poles, and each magnetic pole is formed by two permanent magnets. The two permanent magnets of each magnetic pole are two split pieces obtained by splitting one parent permanent magnet that is larger than the permanent magnets.

IPM motor rotor and production method therefor

Disclosed are a rotor and an IPM motor capable of avoiding concentration of flux on a corner area of a magnet on the stator side, leading to reduction in demagnetizing field and accordingly reduction in a required coercive force, and reduction in the usage amount of dysprosium or the like and accordingly reduction in manufacturing cost. In a slot bored in a rotor core of a rotor making up a motor, at least one of a slot face on a center side of the rotor core and a slot face facing this slot face is formed a protrusion or a concave groove and the magnet to be inserted in the slot includes at least one of a concave groove and a protrusion to be engaged with the protrusion or the concave groove of the slot face at a position corresponding to the protrusion or the concave groove formed in the slot. Then, these concave groove and protrusion are engaged to form an engagement part. This engagement part aligns and fixes the magnet in the rotor, and a flux barrier is formed between a lateral side face of the magnet and a slot face, the flux barrier having a same thickness as a thickness of the magnet.

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Yokohama, Japan

Hiroko Kurihara