Panasonic Intellectual Property Management Co., Ltd.

Hiroki Sagara

Hirokazu Takehara

Takuya Yamazaki

Isato Iwata

Naofumi Ikuta

Hisashi Maezono

A setup change work support method includes a feeder information acquisition step, a production information acquisition step, and a target feeder determination step. The feeder information acquisition step acquires information on the capability of a feeder that can be disposed in a component supply unit of an electronic component mounting device for mounting an electronic component on a workpiece and that supplies the electronic component. The production information acquisition step acquires information on the production of the workpiece. The target feeder determination step determines a target feeder that is disposed in the component supply unit and is used to produce a target type based on information on the capability of the feeder and information on the production of the workpiece.

Feeder setup change method and component mounting device for supporting feeder setup change method

A schedule managing method includes: a number-of-worker inputting step of inputting the number of workers who perform arrangement work of arranging the members to arrangement means, in association with a production time point for producing products; a preparation time point changing step of changing a start time point or an end time point of the arrangement work in a preparation work schedule based on a work quantity of the arrangement work and the number of workers; a production time point changing step of changing a start time point or an end time point of production of the products in a production schedule based on a start time point or an end time point of the changed arrangement work; and a displaying step of displaying the production schedule, the preparation work schedule, and the number of workers along the production time point.

Schedule managing method and schedule managing apparatus

A production schedule creating method includes: acquiring production sequence information including a production sequence for producing a plurality of models of products and preparation work sequence information including a sequence of arrangement work of arranging members corresponding to the plurality of models on arrangement means which is attached to production equipment so as to arrange the members that are used for production of the products; acquiring arrangement means information including production arrangement means information that is information of the arrangement means attached to the production equipment and equipment detached arrangement means information that is information of an equipment detached arrangement means that is not attached to the production equipment; optimizing a production schedule obtained after a time point of acquisition of the arrangement means information, based on the production sequence information, the preparation work sequence information, and the arrangement means information.

Production schedule creating method and production schedule creating apparatus

A production schedule creating method includes: a schedule information acquiring step of acquiring production schedule information including a production sequence for producing a plurality of models of products, a commenceable time point, and a production deadline time point; a preparation time calculating step of calculating a preparation time taken for arrangement work of arranging members on arrangement means, for each of a plurality of models; a production time point calculating step of calculating a production commencing time point and a production end time point for each of the plurality of models; a schedule satisfaction determining step of determining whether or not a schedule satisfying condition is satisfied, for each of the plurality of models; and a sequence changing step of changing a sequence for producing an unsatisfied model that does not satisfy the schedule satisfying condition, in a case where the unsatisfied model is present.

A preparation schedule creating method includes: an information acquiring step of acquiring production schedule information including a production sequence, a commenceable time point, and a production deadline time point, member information related to the members, arrangement means information related to a state of arrangement means attached to production equipment and a state of equipment detached arrangement means detached from the production equipment, work quantity information related to a work quantity of arrangement work of arranging members on the arrangement means, worker information related to the number of workers that performs the arrangement work; a usable arrangement means selecting step of selecting a usable arrangement means based on the production schedule information and the arrangement means information; and a preparation work schedule determining step of determining the selected usable arrangement means as the usable arrangement means for one model in the preparation work schedule.

Preparation schedule creating method and preparation schedule creating apparatus

A feeder arrangement support system for supporting an arrangement of a feeder on a feeder arrangement unit includes a imaging unit that images information, a processor that superimposes arrangement support information for supporting the feeder arrangement on the feeder arrangement unit on an image obtained by imaging the feeder arrangement unit or a field of view of a worker, to generate a superimposed composite image, and a display that displays the superimposed composite image.

Feeder arrangement support system and method for supporting feeder arrangement

A production system includes a production line for producing a product by connecting a plurality of production facilities having working units for doing work on a transported workpiece; a gap time calculator that calculates a plurality of gap times respectively corresponding to the plurality of the production facilities until a next workpiece is transported from an upstream production facility to each of the plurality of the production facilities based on a production status of each of the plurality of the production facilities; and a preparation operation determination unit that determines an automatic preparation operation capable of being executed in each of the plurality of the production facilities based on the plurality of the gap times. Each of the plurality of the production facilities executes the determined automatic preparation operation.

Preparation operation determination system, method, and apparatus

In a production management method of a substrate in a component mounting system having plural component mounting lines configured to include plural component mounting apparatuses, reading production data of an interrupt type substrate; collecting equipment data of each of the component mounting lines; and determining at least one component mounting line to produce the interrupt type substrate based on the read production data of the interrupt type substrate and the collected equipment data of each of the component mounting lines are performed.

Production management method of substrate in component mounting system

A component mounting method is provided in a component mounting apparatus that mounts a component onto a board using a plurality of pieces of production data linked to component data. The method includes executing, when the component data is changed, a simulation of a production cycle time based on the production data, and comparing a simulation result of the production cycle time after change of the component data with a production cycle time or a simulation result of the production cycle time before change of the component data, and outputting a comparison result.

Component mounting method and component mounting system

There is provided a component arrangement determination method, in a component mounting apparatus including a plurality of component supply units for supplying components, for determining arrangement of the component supply units used for production of a plurality of types of component mounted boards. The method includes specifying a production frequency of each of the plurality of types of component mounted boards for a predetermined period of time, grouping the plurality of types of component mounted boards into a plurality of groups capable of being produced without changing the arrangement of the component supply units based on the production frequency, and determining arrangement, in the component mounting apparatus, of the component supply units for supplying components necessary for production of types of component mounted boards that belong to each group of the plurality of groups.

Component arrangement determination method

An electronic component mounting system includes a component information change history storage unit that stores component information including operating parameters for numerical determination of an operation mode of an electronic component mounting operation unit and a change history of the component information, a mounting error recorder that detects a mounting error occurring during an electronic component mounting operation and records mounting error information relating to an occurrence situation of the mounting error, and a display unit that displays a transition of the mounting error on a screen of the display unit and reads past component information for designated date and time based on the designated date and time so that a correlation between change in the component information and the mounting error can be checked with ease and the component information including the operating parameter can be restored to a proper state.

Electronic component mounting system

An electronic component mounting system includes a component information change history storage unit that stores component information including operating parameters for numerical determination of an operation mode of an electronic component mounting operation unit and a change history of the component information, a mounting error recorder that detects a mounting error occurring during an electronic component mounting operation and records mounting error information relating to an occurrence situation of the mounting error, and a display unit that displays a transition of the mounting error. When the component information is changed, the display unit displays the past mounting error information in which the mounting error information relating to the mounting error occurring during the electronic component mounting operation for the electronic component as changed is associated with the past component information immediately before the change is stored in the past mounting error storage unit on a display screen.

A component mounting system derives work instruction information defining setup changeover work necessary to change an arrangement state of parts feeders from a current arrangement state to a first arrangement state for producing a first substrate type based on current feeder arrangement information corresponding to the current arrangement state and first feeder arrangement information corresponding to the first arrangement state. The work instruction information includes a plurality of pieces of unit work information. Each of the pieces of the unit work information includes kind information indicating a kind of execution operation and feeder state information indicating states before and after execution of work on the parts feeder targeted in the setup changeover work. The pieces of unit work information are displayed on the display screen so as to be arranged in work sequence to be executed.

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Fukuoka, Japan

Hiroki Sagara