Nissei Plastic Industrial Co., Ltd.

Nissei Plastic Industry Co., Ltd.

Hirofumi Murata

Hozumi Yoda

Nobukazu Kasuga

Takashi Hakoda

Shinichi Kasuga

Toshimi Kato

Atsushi Murata

Kiyoshi Nakamura

Isamu Komamura

Yoshimoto Unno

Keita Arai

Yuichi Sakurada

Osamu Ichikawa

Takemi Uehara

Tomonori Karasawa

Hitoshi Saitoh

Nanae Naito

Kenichi Hasyashi

An injection molding machine including a mold clamping device for clamping a mold comprising a fixed mold and a movable mold by a predetermined mold clamping force; an injection device for injecting and filling a resin into the mold by a predetermined injection pressure, wherein the mold clamping device enables natural compression of the resin at least as the resin inside the mold solidifies; and a molding machine controller at least including a specific molding condition setting function for setting a specific molding condition by obtaining a parting opening amount which becomes a predetermined gap between the movable mold and the fixed mold during injection filling, a molding injection pressure which becomes an injection pressure capable of molding a good product and a molding clamping force which becomes a mold clamping force capable of molding a good product; a fast injection condition setting function for setting, as a fast injection condition, a fast injection speed from the start of injection, the fast injection speed being higher than the injection speed set by the specific molding condition, and a fast injection section for continuing the fast injection speed; and a molding control function for mold-clamping the mold clamping device by the molding clamping force, setting the molding injection pressure to a limit pressure, injecting and filling the mold by the fast injection condition from the start of injection, and filling the mold by the specific molding condition by the end of the fast injection section.

Injection molding machine

A molding injection pressure and a molding clamping force are determined in advance to obtain a parting opening amount, which is a predetermined gap, between a movable mold and a fixed mold of a mold during injection filling. The molding injection pressure and the molding clamping force are determined to obtain a molding injection pressure capable of molding a good product and a mold clamping force capable of molding a good product, respectively, thereby setting a specific molding condition, setting a fast injection speed from the start of injection, which is higher than the injection speed set by the specific molding condition, and setting a fast injection section for continuing the fast injection speed as a fast injection condition, mold-clamping the mold by the molding clamping force during molding, and setting the molding injection pressure to a limit pressure, injecting and filling resin into a mold by the fast injection condition from the start of injection, and injecting and filling resin by the specific molding condition when the fast injection section ends.

Injection molding method

To provide a new foam molding method and injection molding machine capable of solving variation in a wall thickness and a foamed state, sensor corrosion, a complexity of sensor positioning, and the like. The above-described problem is solved by a foam molding method comprising a resin filling step of filling a mold (), clamped by a predetermined mold clamping force (Pc), with a resin (R) at a predetermined molding injection pressure (Pi), a filling stopping step of stopping the filling of the resin (R) when, while monitoring a mold gap (Lm) of the mold () during the filling, a predetermined mold gap value set in advance is reached, a surface layer curing and filled resin cooling step of curing a surface layer of the resin (R) for a certain time and cooling the filled resin (R) for a certain time after the filling of the resin (R) is stopped, a volume controlling step of controlling a volume increase by reducing the mold clamping force after curing the surface layer of the resin (R) for a certain time, and a taking out step of taking out a foam-molded product by opening the mold () after the volume control is performed and after cooling the filled resin (R) for a certain time.

Foam molding method and injection molding machine

An injection molding apparatus has a mold clamping device that includes a traction platen disposed below a pressure-receiving platen, a movable platen disposed above the pressure-receiving platen and configured to be moved up and down by a mold opening and closing mechanism, and tie bars extending downward from the movable platen and penetrating the pressure-receiving platen and the traction platen. The mold clamping device is configured to clamp molds disposed between the pressure-receiving platen and the movable platen. Each tie bar has a tooth portion at its lower end that engages with a tooth portion of a half nut connected to an underside of the traction plate. An injection device arranged on the movable platen includes a heating cylinder having a screw for feeding resin material through a nozzle to an upper one of the molds, and a purging cover encloses a space between the lower end portion of the heating cylinder and the movable platen.

Mold clamping device having a half nut and injection molding apparatus

An injection device has a screw disposed in a heating cylinder so as to be rotatable and movable in an axial direction. An injection stage supports the heating cylinder. A material supplying unit supplies a resin material to the heating cylinder. A material introducing member is disposed between the material supplying unit and the heating cylinder and introduces the resin material from the material supplying unit to the heating cylinder, The material introducing member has a cylindrical portion fitted in a vertical hole provided in the injection stage, and a lower part of the cylindrical portion is in abutting contact with the heating cylinder. A heat medium passage extends inside a sidewall of the cylindrical portion for flowing therethrough a temperature-controlled heat medium, and a heat-insulating air space is formed between an outer circumferential surface of the cylindrical portion and a circumferential surface of the vertical hole.

Injection device

A specific mold status Ac is caused in advance in which the interval of an inner portion Xi in the parting plane direction of a parting gap C between a fixed moldand a movable moldduring the injection filling is larger than the interval of an outer edge portion Xo and the interval of the outer edge portion Xo is equal to or lower than a predetermined size Ls including 0. A molding injection pressure Pi is set as an injection pressure at which a non-defective product can be molded and a molding mold clamping force Pc is set as a mold clamping force by which a non-defective product can be molded. During the production, a moldis clamped by a molding mold clamping force Pc and the clamped moldis filled with the injected resin R by a molding injection pressure Pi. After a predetermined cooling time Tc has passed, a molded piece G is removed.

Injection molding machine and the molding method thereof

A molding injection pressure Pi with which a parting opening Lm is formed between a movable moldand a fixed moldduring injection-filling and which allows formation of a good molded article is obtained and set in advance. A molding clamping force Pc that allows formation of a good molded article is obtained and set in advance. During production, a mold clamping device Mc is clamped with the molding clamping force Pc, and an injection device Mi to apply the molding injection pressure Pi as a limit pressure Ps is driven to injection-fill a moldwith resin R. A parting opening detectorthat detects the parting opening Lm is provided. During production, reset control is executed to reset the parting opening detectorto zero if reset timing tr set in advance has come at least on condition that given preparation for injection is completed after clamping. The reset timing is set in a range covering a given period Zs before injection start time and the given period Zs after the injection start time.

Control method and control device for injection molding machine

In performing molding by injecting and filling a resin by an injecting device with a predetermined injection pressure into a mold formed of a fixed mold and a movable mold clamped by a clamping device with a predetermined clamping force, at least a clamping device which enables natural compression of the resin with solidification of the resin in the mold is used as the clamping device, a molding injection pressure and a molding clamping force with which a predetermined mold gap is generated between the movable mold and the fixed mold in injection and filling and a non-defective product can be molded are acquired and set in advance, the clamping device is clamped with the molding clamping force during production, the molding injection pressure is set as a limit pressure, and after the resin is injected and filled in the mold by driving the injecting device.

Molding method of injection molding machine

An injection molding machine includes a molding machine controller having a computer function to perform molding by controlling a mold clamping device that clamps a mold and an injection device that injects and charges resin, plasticized and molten by rotation of a screw inside a heating cylinder, into the mold by advancement of the screw. The molding machine controller includes a mode selecting function that selects either of two modes of an injection side setting priority mode for injecting and charging the resin by giving priority to a molding condition set on the injection device side and a mold clamping side setting priority mode for injecting and charging the resin by giving priority to a molding condition set on the mold clamping device side. A setting screen display function for displaying an injection side priority setting screen and displaying a mold clamping side priority setting screen is provided.

Control device of an injection molding machine

When a waveform monitor apparatusof an injection molding machine M for monitoring an operation waveform at least during molding is configured by mounting the waveform monitor apparatuson the injection molding machine M for performing molding according to a specific molding system, a parting opening detecting means Fp for detecting change data of a parting opening Lm to a time during molding, and an operation waveform displaying means Fd for displaying at least change data from a resin filling start is into a moldto a cooling time termination to of the mold, detected by the parting opening detecting means Fp, on a waveform displaying portionof a screenon a displayattached to a molding machine controllerare provided.

Waveform monitor apparatus of injection molding machine

An injection molding machineincludes mode selection meansthat can selectively switch between a first control mode Mand a second control mode M. In the first control mode M, control is performed by a first control system Cf in which a screw speed is controlled by feedback with a speed detection value Vd that is detected by screw speed detection meansand a speed target value Vfc, and an injection pressure is controlled by feedback with a pressure detection value Pid that is detected by injection pressure detection meansand a pressure target value Pic, whereas, in the second control mode M, control is performed by a second control system Cs in which the screw speed is open-loop controlled with a speed target value Vsc, and a pump pressure is controlled by feedback with a pressure detection value Ppd that is detected by pump pressure detection meansand that is related to the pump pressure of the hydraulic pumpand a pressure target value Ppc.

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Nagano-ken, Japan

Hirofumi Murata