Hong Kong Applied Science and Technology Research Institute Company, Limited

Hing Kit Kwan

Chik Wai (David) Ng

Wai Kit (Victor) So

Kwok Kuen (David) Kwong

Po Wah (Patrick) Chang

Kwok Kuen David Kwong

Chik Wai David Ng

Po Wah Chang

Chi Tak (Gerry) Leung

Wing Cheong Mak

Shaobin Wu

Wai Kit Victor So

A power converter reduces output ripple without using an electrolytic primary-side capacitor that can reduce product lifetime. Primary-Side Regulation (PSR) using an auxiliary winding provides a regulated secondary voltage with some low-frequency ripple on a secondary winding of a transformer. A smaller secondary capacitor that is not an electrolytic capacitor filters the output of the secondary side. A bang-bang controller controls the secondary side current to reduce current ripple despite voltage ripple. The bang-bang controller has a series resistor and inductor in series with a load such as an LED. A voltage drop across the series resistor increases when a switch turns on. This increasing voltage drop toggles the switch off once an upper limit voltage is reached. The voltage drop then decreases as inductor current is shunted by a diode, until the voltage drop reaches a lower limit voltage and the switch toggles on again.

LED driver with small output ripple without requiring a high-voltage primary-side electrolytic capacitor

A fly-back power converter has a current-estimating control loop that senses the primary output current in a transformer to control the secondary output. A primary-side control circuit switches primary current through the transformer on and off. A discharge time when a secondary current through an auxiliary winding of the transformer is flowing is generated by sampling a voltage divider on an auxiliary loop for a knee-point. A normalized duty cycle is calculated by multiplying the discharge time by a current that is proportional to the switching frequency and comparing to a sawtooth signal having the switching frequency. The peak of a primary-side voltage is sensed from the primary current loop and converted to a current and multiplied by the normalized duty cycle to generate an estimated current. An error amp compares the estimated current to a reference to adjust the oscillator frequency and peak current to control primary switching.

Output current estimation for an isolated flyback converter with variable switching frequency control and duty cycle adjustment for both PWM and PFM modes

A fly-back AC-DC power converter has a constant-current control loop that senses the primary output current in a transformer to control the secondary output without an expensive opto-isolator. A primary-side control circuit can use either a Quasi-Resonant (QR) or a Pulse-Width-Modulation (PWM) control loop to switch primary current through the transformer on and off. A feedback voltage is compared to a primary-side voltage sensed from the primary current loop to turn the switch on and off. A multiplier loop generates the feedback voltage using a multiplier. A level-shift inverter and a low-pass filter act as the multiplier by multiplying an off duty cycle of the switch by the feedback voltage to generate a filtered voltage. A high-gain error amp compares the filtered voltage to a reference voltage to generate the feedback voltage. The multiplier produces a simple relationship between the secondary current and the reference voltage, yielding simplified current control.

Constant-current control module using inverter filter multiplier for off-line current-mode primary-side sense isolated flyback converter

A frequency dithering circuit reduces emissions that cause Electro-Magnetic Interference (EMI) by spreading the spectrum of a clock. The clock sequences a counter that drives a digital count value to a digital-to-analog converter (DAC). The DAC outputs a sawtooth wave with a wide voltage swing. A subtractor scales down the voltage swing to produce a reduced-swing sawtooth wave which is used as an upper limit voltage. Comparators trigger a set-reset latch to toggle the clock when current pumps charge and discharge a capacitor beyond voltage limits. Since the upper limit voltage is the reduced sawtooth wave from the subtractor, the amount of time to charge the capacitor varies, dithering the period of the clock. The degree of dithering can be adjusted by programming the feedback resistance in the subtractor. The subtractor reduces the sensitivity of dithering to errors in the DAC, allowing for an inexpensive, less precise DAC.

Programmable electro-magnetic-interference (EMI) reduction with enhanced noise immunity and process tolerance

An electro-static-discharge (ESD) protection circuit protects core transistors. An internal node to the gate of an n-channel output transistor connects to the drain of an n-channel gate-grounding transistor to ground. The gate of the gate-grounding transistor is a coupled-gate node that is coupled by an ESD coupling capacitor to the output and to ground by an n-channel disabling transistor and a leaker resistor. The gate of the n-channel disabling transistor is connected to power and disables the ESD protection circuit when powered. An ESD pulse applied to the output is coupled through the ESD coupling capacitor to pulse high the coupled-gate node and turn on the gate-grounding transistor to ground the gate of the n-channel output transistor, which breaks down to shunt ESD current. The ESD pulse is prevented from coupling through a parasitic Miller capacitor of the n-channel output transistor by the gate-grounding transistor.

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Hing Kit Kwan