Ford Global Technolgoies, LLC

Hilde Anne Heremans

Mark J Ferrel

Christopher W Bell

Bo Wu

Matthew Roger Dedona

Arthur M Rutyna

Suriyaprakash Ayyangar Janarthanam

Nondo G Basoukeas

Wayne Michael Thompson

A vehicle connected to electric vehicle supply equipment is configured to wake-up an onboard charger based on a pilot signal. A controller is configured to interrupt the pilot signal to prevent the pilot signal from subsequently waking the charger to reduce power consumed by the charger while the vehicle is connected. The interruption may be triggered by a completion of a charge cycle, an extensive charge wait interval, or a charging system condition that prevents charging. The controller may discontinue interruption of the pilot signal in response to a wake-up source other than the pilot signal.

Control pilot latch-out mechanism to reduce off-board energy consumption

Electric and plug-in hybrid vehicles connect to Electric Vehicle Supply Equipment (EVSE) to recharge a traction battery. Existing standards define the signal interface between the vehicle and EVSE including control pilot and proximity detect signals. The vehicle may use the status of these signals to detect when a connection is established with EVSE. The vehicle may indicate a connection when the signals provide conflicting statuses. The vehicle may prevent driving off and permit charging in the event of a proximity detect signal indicating a state of engagement other than connected as long as a valid control pilot signal is present. The status of the control pilot signal may be utilized to prevent drive-off and permit charging.

Detection of on-board charger connection to electric vehicle supply equipment

A vehicle includes a traction battery, an auxiliary battery, a charger, and two DC-DC converters. A first DC-DC converter is connected between the traction battery and the auxiliary battery through a main contactor. A second DC-DC converter is connected between the charger and the auxiliary battery. The charger is configured to charge the auxiliary battery via the second DC-DC converter when the charger is receiving power. The second DC-DC converter is configured to charge the auxiliary battery when the first DC-DC converter is disconnected from the traction battery. The second DC-DC converter can charge the auxiliary battery independent of the charger charging the traction battery. The second DC-DC converter may be configured to generally maximize power conversion efficiency in a range of power outputs associated with charging the auxiliary battery.

Plug-in vehicle with secondary DC-DC converter

A modular battery and power control system provides a range of electrical power to high-voltage and low-voltage power demand systems in a hybrid vehicle. The modular battery and power control system provides a single high-voltage modular battery pack that is selectively connected to high-voltage and low-voltage demand systems by a switch system. The switch system is controlled by a voltage controller module which monitors power demand and charge states of the electrical system and determines the switch positions to effect the indicated electrical demands of the hybrid vehicle.

Electrical power system for hybrid vehicles

An illustrative embodiment of a cable joint integrity detection systems for an electric vehicle includes an electric vehicle power converter module; a fastener joint on the power converter module; vehicle wiring connections electrically interfacing with the power converter module at the fastener joint; a current sensor electrically interfacing with the fastener joint; and a controller interfacing with the current sensor, the current sensor transmits a sensor signal to the controller to ensure connectional integrity between the fastener joint and the vehicle wiring connections. Cable joint integrity detection methods are also disclosed.

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Farmington Hills, MI, United States of America

Hilde Anne Heremans