Mitsubishi Electric Corporation

Mitsubishi Denki Kabushiki Kaisha

Hidetaka Katougi

Yasuo Onodera

Kazunari Morita

Hiroki Hikosaka

Toshiaki Kurokawa

Hirokazu Kobayashi

Takayuki Nakagawa

Makoto Miyamoto

Toshiyuki Kamiya

Tomoko Sendai

Shinsuke Miki

Masahiro Okane

Kiyohito Kamiya

Rika Sasaki

Yoshinori Asai

An electric discharge machining method for machining a core pin for a resin die using an electric discharge machine including a secondary electrode for molding of a round-bar shaped machining electrode. The electric discharge machining method includes a step of executing generating electric discharge machining for cutting out a schematic shape of the core pin from a work with the machining electrode, a step of transferring a shape element of the secondary electrode to the machining electrode and molding the machining electrode for diesinking electric discharge machining, and a step of applying the diesinking electric discharge machining to the work cut out in the schematic shape of the core pin using the machining electrode molded for the diesinking electric discharge machining.

Electric discharge machining method and electric discharge machine

An electric discharge machining system is provided which distinguishes an abnormal discharge caused by an immediate discharge and an abnormal discharge caused not by the immediate discharge to suitably control in each case. The electric discharge machining system according to the present invention that machines a workpiece by producing a discharge between an electrode and the workpiece, includes: a no-load-time detection means that detects no-load time of inter-electrode voltage between the electrode and the workpiece; an immediate-discharge determination means that compares the no-load time detected by the no-load-time detection means with predetermined time to determine whether or not the discharge is an immediate discharge; a voltage detection means that detects the inter-electrode voltage; an abnormal-discharge determination means that compares the voltage detected by the voltage detection means with a predetermined value to determine whether or not the discharge is a normal discharge; a discharge state assessment means that assesses a state of the discharge on the basis of the determination result of the immediate-discharge determination means and the determination result of the abnormal-discharge determination means; and a machining condition control means that controls a machining condition on the basis of the discharge state assessed by the discharge state assessment means.

Electric discharge machining system

An electric discharge machine includes at least one of a noncontact-position detection sensor that outputs a detection signal when a distance between a first contact body and a second contact body is equal to a preset residual distance in a noncontact phase and a drive unit that detects a load given on the main spindle, and a main-spindle-drive control unit stops moving of the main spindle in at least either a case where a moving amount of the main spindle since the noncontact-position detection sensor outputs the detection signal exceeds the residual distance or a case where it is determined that an overload is given from a detection result of the drive unit.

Electric discharge machine with contact detector and position detector

An electric discharge machine performs a hole machining on a workpiece by applying a voltage between an electrode and the workpiece to generate an electric discharge therebetween and moving the electrode to a position of a command depth. The electric discharge machine comprises: a storage unit; a current-coordinate detection unit; an electric-discharge-voltage detection unit a penetration detection unit; and a calculation unit. The storage unit stores therein a penetration determination voltage, a penetration determining duration, and a first projecting amount. The current-coordinate detection unit detects a current position of the electrode. The electric-discharge-voltage detection unit detects a minimum voltage of the electric discharge for each predetermined period. The penetration detection unit determines the electrode has penetrated through the workpiece. The calculation unit calculates, a position obtained by adding the first projecting amount to the current position of the electrode detected by the current-coordinate detection unit and updates the command depth.

Electric discharge machine and electric discharge machining method

The present invention relates to a cleaning device for electrical-discharge machining fluid that cleans electrical-discharge machining fluid of an electrical-discharge machining device including a machining tank that is filled with the oil-based electrical-discharge machining fluid and in which a workpiece is machined by applying a pulse voltage between the workpiece and a machining electrode and a machining-fluid storage tank storing the electrical-discharge machining fluid to be used in the machining tank, the cleaning device including a cleaning-material storage container, which stores a cleaning material made of a granular porous material having a specific gravity equal to or higher than that of the electrical-discharge machining fluid and a grain diameter between 0.01 millimeters and 10 millimeters, in a flow channel that causes the electrical-discharge machining fluid to flow between the machining tank and the machining-fluid storage tank.

Cleaning device for electrical-discharge machining fluid and cleaning method for electrical-discharge machining fluid

An electric-discharge machining device including an electric-discharge-state determination unit that determines whether an electric discharging state between a machining electrode and a workpiece is either a state of normal electric discharge or of abnormal electric discharge, and a machining-condition switching unit that changes at least one machining condition, further includes a storage unit that stores therein an electric-discharge-state determination indicator, a standard-deviation calculation unit, and a boundary calculation unit that calculates a boundary to be applied to a determination in the electric-discharge-state determination unit based on the electric-discharge-state determination indicator, wherein the machining-condition switching unit changes the machining condition according to a comparison result between the standard deviation calculated by the standard-deviation calculation unit and a standard deviation reference set as a reference of the standard deviation.

Electric-discharge machining device

An electrical discharge machine that performs electrical discharge machining on a workpiece by supplying a machining fluid to a machining gap between a machining electrode and the workpiece, the electrical discharge machine including: an air-bubble generation unit that generates air bubbles in the machining fluid; a storage unit that stores therein the machining fluid containing the air bubbles generated by the air-bubble generation unit; and a flow-rate adjustment unit that adjusts a flow rate of the machining fluid that flows in the storage unit, wherein the flow-rate adjustment unit adjusts the flow rate according to a diameter of the air bubbles contained in the machining fluid to be supplied to a machining tank in which the workpiece is placed.

Electrical discharge machine and electrical discharge machining method

The present invention includes steps of, determining a search starting position; setting a center position, and a first position and a second position with a distance provided therebetween; obtaining a measurement point group including measurement points of the center position, the first position, and the second position; and determining a measurement point closest to the tip portion in the measurement point group based on positions of the measurement points in a second direction and selecting a position of the measurement point in a first direction as a selected position. When the measurement point group is obtained initially after the determination of the search starting position, the search starting position is set as the center position; and when the measurement point group is obtained after the selection of the selected position, the selected position is set as the center position. The distance is narrowed for every selection of the selected position.

Work measuring method, electric discharge machining method, and electric discharge machining apparatus

A controller of an electrical discharge machine comprises: a control unit that controls a machining condition set by the electrical discharge machine; an acquisition unit that acquires a parameter indicating an electrical discharge state between poles in a state where the machining condition is controlled by the control unit so that a normal electrical discharge occurs between the poles; an arithmetic unit that obtains a probability density distribution of the acquired parameter; a decision unit that decides a threshold that specifies a boundary between a normal electrical discharge and an abnormal electrical discharge between the poles based on the obtained probability density distribution; and a discrimination unit that discriminates whether the electrical discharge state between the poles is normal or abnormal by using the decided threshold, and wherein the control unit controls the machining condition based on a discrimination result of the discrimination unit.

Controller of electrical discharge machine

A discharge voltage detecting unit of an electric discharge machine detects a discharge voltage and determines an average discharge voltage in a specified period of time. An optimum machining condition computing unit determines a discharge current that makes an average discharge voltage detected by a discharge voltage detecting unit equal to an average discharge voltage when a new machining liquid is used. The optimum machining condition computing unit determines an optimal discharging time, an optimal non-operating time, and an optimal servo reference voltage from relational equations depending on the determined discharge current. A machining condition data base storing unit stores the discharge current, the discharging time, the non-operating time, and the servo reference voltage. A servo control unit establishes the optimum machining conditions at the time of machining.

Electric discharge machine and method for optimizing machining conditions of the electric discharge machine

A change in machining volume is calculated using a shape of the electrode and a shape of the workpiece expressed by three-dimensional models and machining condition data and the machining time is calculated according to actual machining status based on the calculated change in machining volume.

Electric discharge machine that calculates and displays the machining time

An electric discharge machining apparatus having: a machining condition storage device ( ) including a machining condition database in which machining condition data are stored; an input-output device ( ) for reading either of shape data of a tool electrode ( ) and machining shape data of a subject (W) for machining; a shape computing device ( ) for extracting a plurality of sections from the shape data, mesh-dividing the sections into split elements, giving mesh data of solidness or hollowness and extracting machining shape characteristic from the mesh data; and a machining condition setting device ( ) for selecting a machining condition while making the machining shape characteristic correspond to machining condition data in the machining condition database of the machining condition storage device ( ). Even when the machining shape is complex, more efficient machining can be performed because an appropriate machining condition can be set.

Method and apparatus for electrodischarge machining

In an electric discharge machining apparatus for performing machining while relatively rocking an electrode ( ) and a workpiece (W) in a plane vertical to a machining feed direction, there is provided an electric discharge state detection device ( ) for detecting an electric discharge state by detecting a short-circuit frequency between the electrode and the workpiece, a defective electric discharge frequency and a position of the electrode, and a rocking function setting device ( ) for setting parameters about a rocking function according to the electric discharge state detected by the electric discharge state detection device ( ). A parameter setting about a rocking function according to the detected electric discharge state is automatically made without compelling an operator to make the parameter setting about the rocking function, and improvement in machining efficiency and stabilization of the machining can be achieved.

Electric discharge machining method and apparatus with control of rocking function parameters

In an electric discharge machining method and apparatus of dividing a rocking shape for a change in a swing speed and a rocking movement completion determination and determining whether or not a target machining shape is reached every each division shape and completing rocking machining when the rocking movement completion determination is made in all the division shapes, the rocking shape is divided so that either one or both of each corner and the center of each side of the target machining shape is located on a bisector or substantially a bisector of a division angle (&thgr;s).

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Tokyo, Japan

Hidetaka Katougi