The Japan Steel Works, Ltd.

Dai Nippon Toryo Co., Ltd.

Hideki Mizuguchi

Minoru Yoshida

Masaharu Ishida

Nobuhisa Kobayashi

Yasuhiko Ishida

Norimasa Oda

Tetsuo Makida

Yukio Imamura

Toru Shirato

Shunji Ogoshi

Yoshitaka Kimura

Seiji Takamoto

Kunihiro Horie

Nobuo Mukuda

Ning-He Wang

Hideo Masuda

Masafumi Toyomatsu

Seigo Hanada

Katsumi Sumioda

Yoshihiko Fukuda

Hidefumi Ishimori

Masayoshi Tsubone

Sakaoki Okita

Haruo Yamaguchi

Takaaki Okita

From such a state that the steady running of a kneading extruder is temporarily stopped in the heating state where it is supplied with resin material, the operation of a cutter device (,) is stopped, the heating quantity of a die (,) is reduced, and an external surface (,) of the die is covered with cooling water, the heating quantity of the die (,) is increased so that softened resin material filling the inside of the nozzles (,) is melted, and the cutter device (,) as well as the kneading extruder are started to be driven at the same time.

Underwater granulating die

A first granulating unit A for molding molten resin of one color into pellets and a second granulating unit B for molding molten resin of the other color into pellets are provided in one screw type kneading extruder 1. The first granulating unit A is made to communicate with a discharge port 2a while the second granulating unit B is blocked. After the pellets of one color are molded in this state, the discharge port 2a is made open to the outside of the apparatus, and a thermoplastic resin material of the other color is kneaded and melted by means of the screw type kneading extruder 1, and discharged to the outside of the apparatus to thereby perform cleaning operation. Next, the second granulating unit B is made to communicate with the discharge port 2a while the first granulating unit A is blocked. In this state, the pellets of the other color are molded.

Manufacturing apparatus for manufacturing different color pellets

The invention is for mixing at least one kind of an additive with a powdery or granular main material homogeneously so as to continuously supply the same quantitatively. A barrel comprises a front side cylindrical part, a trough part, and a rear side cylindrical part from the upstream side. A quantitative extruding zone comprises the front side cylindrical part and a quantitative extruding part having a full flight provided on the peripheral surface of the axis part of a screw, for quantitatively transporting a main material to the downstream side. A mixing zone comprises the trough part and a mixing part having an agitating blade formed zigzag on the axis part of the screw and a ribbon screw having a distance with respect to the peripheral surface of the axis part, for homogeneously dispersing additives added from additive supply openings in the main material. The scraping out zone comprises the rear side cylindrical part and a scraping out part having forward paddles and backward paddles formed alternately on the peripheral surface of the axis part of the screw, for discharging the mixture from a discharge opening.

Continuous mixing feeder

Manufacturing method of different color pellets and manufacturing

A water injection foaming devolatilizing method, and an apparatus for practicing the method according to the invention are designed as follows: A molten polymer material is kneaded in a water-injection dispersion zone (11) of an extruding machine having a pair of screws (6) each of which is turned in the same direction. Water is supplied to the molten polymer material, thus the water being dispersed therein while the molten polymer material is kneaded. In a devolatilizing zone (12) downstream of the water-injection dispersion zone, the volatile components in the molten polymer material are removed by being gasified together with the water. In this water injection foaming devolatilizing method, the molten polymer material is smoothly extruded from the filling zone (10) to the water-injection dispersion zone (11), and in the latter zone (11) water injection is performed with increased pressure due to the aid of a ring (15), thereby to achieve the devolatilizing of the molten polymer material.

Water injection foaming devolatilizing method and apparatus

An underwater granulating method in which thermoplastic resin material is kneaded and melted by a kneading extruder while the melted resin material is extruded into cooling water from nozzles of a die with its external surface covered with the cooling water, and the resin material extruded in thin strings is cut by a cutter device driven to move along the external surface of the die. The method is characterized by the following steps: increasing the heating magnitude of the die so that the softened resin material filling the neighborhood of the external surface of the nozzles is melted; temporarily stopping the kneading extruder in the heating state where the kneading extruder is supplied with resin material; stopping the cutter device; reducing the heating quantity of the die; covering the external surface of the nozzles with the cooling water in the condition where the resin material filling the neighborhood of the external surface in the nozzles is softened to close the nozzles; and thereafter starting the drive of the cutter device and, at the same time, the drive of the kneading extruder.

Start-up procedure for an underwater granulating die

In the underwater cut pellet transport apparatus in which pellets cut formed by an underwater cutting device 4 are delivered to a cooling water dehydrating device 10 and a drying device 11 by means of the head pressure of a cooling water circulating pump 6 and are dehydrated and dried there, and the thus dried pellets are then delivered to pellet silos 15 by means of the head pressure of an air feed blower 17 of a pneumatic feed facility, the above-mentioned cooling water dehydrating device 10 and drying device 11 are respectively disposed above the pellet silos 15, thereby eliminating the need for provision of the above-mentioned pneumatic feed facility.

Method and apparatus for transporting underwater cut pellets

An object of the present invention is to provide a kneading and extruding machine which includes a screw type two-shaft kneader and a gear pump in which the degree of kneading melted resin material can be made uniform at the discharging port of the screw type two-shaft kneader. In the kneading and extruding machine of the present invention, the height of scraping flights or inverse flights of the screw in the discharging section of the screw type two-shaft kneader is determined to be an average of the inner diameter of the cylinder and the bottom diameter of the groove of the screw at the most.

Kneading and extruding machine

A granulating device, and a granulating method for thermoplastic resin material, in which a screw type kneading and extruding machine for kneading, extruding and melting the thermoplastic resin material, a die holder connected to a front end portion of the screw type kneading and extruding machine, the die holder including a passage through which the melted resin material folws, a change-over valve and at least two outlets, the passage selectively connected to the outlets with the change-over valve, a first and a second dies, for forming the melted resin material into a plurality of pieces of string, connected respectively to the outlets to adapt to different ranges of viscosity of the melted resin material, and a first and a second cutter units including cutters moved respectively along extruding planes of the first and second dies to cut the string-shaped resin material into small pieces, and cooling and solidifying sections for cooling and solidifying the small pieces of thermoplastic resin material.

Granulating device for thermoplastic resin

A granulating device, and a granulating method for thermoplastic resin material, in which a screw type kneading and extruding machine for kneading, extruding and melting the thermoplastic resin material, a die holder connected to a front end portion of the screw type kneading and extruding machine, the die holder including a passage through which the melted resin material flows, a change-over valve and at least two outlets, the passage selectively connected to the outlets with the change-over valve, a first and a second dies, for forming the melted resin material into a plurality of pieces of string, connected respectively to the outlets to adapt to different ranges of viscosity of the melted resin material, and a first and a second cutter units including cutters moved respectively along extruding planes of the first and second dies to cut the string-shaped resin material into small pieces, and cooling and solidifying sections for cooling and solidifying the small pieces of thermoplastic resin material.

Granulating method for thermoplastic resin

The screen changer of the invention is structured such that a material discharge passage formed in a housing is brought into communication with the in-flow passage of a through passage formed in the housing through the upstream chambers of through passage portions respectively formed in slide bars, and the molten materials that have passed through the in-flow passage in the initial operation of the extruding machine are discharged into the above material discharge passage, thereby being able to remove the mixtures remaining in the extruding machine prior to the normal operation of the extruding machine.

Method for filtering a screen changer and a screen changer

A method of granulating synthetic resin by extrusion and an apparatus thereof by which a large quantity of pellets can be effectively produced is provided. A plurality of sets of granulating sections are connected with an end of an extruder in parallel. The plurality of sets of granulating sections are simultaneously and independently operated for granulation in a normal operation. When one of the sets of granulating sections is stopped, the other set may still operate for granulation.

Method of granulating synthetic resin by extrusion and apparatus thereof

A twin extruder has a material supplying section, a conveying section, a kneading section, a degassing section, and a discharging section. In the conveying section and the neading section, a plurality of grooves are formed in each of two walls arcuate in cross section of a cylinder which define an internal hole in the cylinder, and/or a cut is formed at each of the junctions of the walls of the cylinder.

Growing community of inventors

Hiroshima, Japan

Hideki Mizuguchi