Toyota Boshoku Kabushiki Kaisha

Toyota Jidosha Kabushiki Kaisha

Nof Corporation

Takehiro Co., Ltd.

Hideki Kawashiri

Masanori Hashiba

Yuhei Maeda

Katsuhiko Mochizuki

Takashi Inoh

Hisashi Okuyama

Madoka Doi

Hiroshi Urayama

Koji Inoue

Kenichi Ioroi

Tokuyoshi Shimizu

Kouichi Matsui

Seiji Sugiura

A vehicle interior material that is manufactured at by bonding a base member and a surface member with each other without using an adhesive agent or an adhesive film, that is light in weight and that has adhesive strength and abrasion resistance. The base member includes a natural fiber or a glass fiber and a first thermoplastic resin fiber and has a density of 0.2 to 0.7 g/cmThe surface member includes a second thermoplastic resin fiber and a low melting point resin fiber and that has a weight per unit area of 50 to 500 g/m. The surface member is laid on a surface of the base member. An entangled layer where the second thermoplastic resin fiber enters texture of the base member to be entangled with the first thermoplastic resin fiber is provided at an interface between the base member and the surface member.

Vehicle interior material and manufacturing method of the same

The object of the present invention is to provide a method for producing a composite plant fiber material capable of achieving both of higher lightweight and better mechanical characteristics. The method of producing a composite plant fiber material having a structure wherein plant fibers (kenaf fibers, etc.) are bonded together via a thermoplastic resin (a polypropylene-based resin, etc.) and containing 30% to 95% by weight of the plant fibers referring the total amount of plant fibers and thermoplastic resin as to 100% by weight, which comprises, in this order, a spinning process for melt-spinning a thermoplastic resin (a polypropylene-based resin) containing an acid-modified thermoplastic resin (maleic anhydride-modified polypropylene, etc.) to give thermoplastic resin fibers; a fiber-mixing process for combining plant fibers (kenaf fibers, etc.) with the thermoplastic resin fibers to give a fiber mixture; and a heating process for melting the thermoplastic resin fibers in the fiber mixture.

Method of producing composite plant fiber material

The invention provides a method for manufacturing a molded woody article, which includes compression molding a base material containing wood fibers, polylactic acid fibers and an inorganic filler at a temperature not less than a melting point of the polylactic acid fibers, and maintaining the molded base material at a temperature close to a crystallization temperature of the polylactic acid fibers for a desired period of time, thereby crystallizing the polylactic acid fibers. In the molding step, the base material is entirely deformed and molded into a desired shape while the polylactic acid fibers are melted, and in the crystallizing step, the polylactic acid fibers are solidified, thereby producing the molded article. In the crystallizing step, polylactic acid crystallizes rapidly and reliably utilizing the inorganic filler as a crystal nucleating agent.

Process for producing woody molding

A method for manufacturing a molded article includes the step of pressing a pre-molding material that is prepared by dispersing a polylactic acid-base aliphatic polyester and a compatible copolymer into kenaf fibers. The compatible copolymer contains a first polymerizable monomer and a second polymerizable monomer. The pressing step is performed at a temperature that permit the polylactic acid-base aliphatic polyester to be changed to a softened state or a molten state. The first polymerizable monomer has a polymerizable double bond part and a hydrophilic group. The second polymerizable monomer has a polymerizable double bond part and an epoxy group.

Molded woody article and process for producing molded woody article

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Toyota, Japan

Hideki Kawashiri