Hoya Corporation

Hoya Glass Disk (thailand) Ltd.

Hideki Isono

Shinji Eda

Akira Murakami

Hidekazu Tanino

Takashi Sato

Katsuyuki Iwata

Masamune Sato

Kinobu Osakabe

Hiroshi Tsuchiya

Kenichiro Terada

Takashi Maeda

Yoshinori Marumo

Naohiro Kamiya

Kazuhiko Maeda

Hiroshi Takeda

Mikio Ikenishi

Takemi Miyamoto

Hisao Kawai

Naomi Matsumoto

Tomotaka Yokoyama

Nobuyuki Eto

Kraisorn Phandon

Tadashi Tomonaga

Ryuuichi Kashima

Weeraphan Yayod

Masaru Onishi

A method for manufacturing a glass blank for magnetic disk and a method for manufacturing a glass substrate for magnetic disk are provided which are capable of producing a glass blank for magnetic disk having a good surface waviness by press forming. The method includes a forming process of press-forming a lump of molten glass using a pair of dies, wherein in the forming process, press forming is performed using thermally equalizing means for reducing a difference in temperature in the press forming surface of the die during pressing of the molten glass.

Method for manufacturing glass blank for magnetic disk, method for manufacturing glass substrate for magnetic disk, glass blank for magnetic disk

A method for manufacturing a glass substrate for magnetic disk is provided in which a glass is kept from being fused to a mold during press forming and shape processing to achieve a good circularity is efficiently performed. The method includes: a forming process of forming a disk-shaped glass blank by direct-pressing a molten glass by a pair of dies; and a shape processing process of performing at least one of inner hole formation and outer shape formation for forming a disk-shaped glass substrate by forming a cutting line on the principal face of the glass blank, followed by growing the cutting line to perform cutting. In the forming process, press forming is performed while the temperature of the pair of dies, over a period of time until a molten glass is separated from the die after coming into contact with the die, is set at a temperature lower than a glass transition point (Tg) and a mold release material is not attached to the surfaces of the pair of dies.

Method for manufacturing glass blank for magnetic disk, method for manufacturing glass substrate for magnetic disk

To provide a method for manufacturing a glass blank for magnetic disk and a method for manufacturing a glass substrate for magnetic disk, which are capable of producing a glass blank for magnetic disk having a good surface waviness by press forming, and a method for manufacturing a glass substrate for magnetic disk. A method for manufacturing a glass blank for magnetic disk, which includes a forming process of press-forming a lump of molten glass using a pair of dies, wherein in the forming process, press forming is performed using thermally equalizing means for reducing a difference in temperature in the press forming surface of the die during pressing of the molten glass.

Manufacturing method of glass blank for magnetic disk, manufacturing method of glass substrate for magnetic disk, glass blank for magnetic disk, glass substrate for magnetic disk, and magnetic disk

A method for manufacturing a glass substrate for magnetic disk, the internal strain of which is reduced without performing annealing treatment, is provided. The method includes a forming process of forming a plate-shaped glass blank by pressing a lump of molten glass using a pair of dies, wherein the method includes: a removing process of removing at least a part of a residual stress layer formed on the principal face of the glass blank press-formed in the forming process; and a process of forming a donut-shaped glass substrate by subjecting the glass blank after the removing process to machining.

Method for manufacturing glass substrate for magnetic disk

Provided are a magnetic disk substrate and a method of manufacturing the same, wherein the magnetic disk substrate has very few defects present on its surface with an arithmetic mean roughness (Ra) at a level in the vicinity of 0.1 nm and thus is suitable as a substrate for a magnetic disk with high recording density. The magnetic disk glass substrate is such that the arithmetic mean roughness (Ra) of the main surface of the glass substrate measured using an atomic force microscope with a resolution of 256&#xd7;256 pixels in a 2 &#x3bc;m&#xd7;2 &#x3bc;m square is 0.12 nm or less and the number of defects detected to have a size of 0.1 &#x3bc;m to 0.6 &#x3bc;m in plan view and a depth of 0.5 nm to 2 nm is less than 10 per 24 cm, wherein the defects are each detected using a shift in wavelength between incident light and reflected light upon irradiating and scanning helium neon laser light with a wavelength of 632 nm on the main surface of the glass substrate.

Glass substrate for a magnetic disk and magnetic disk

The present invention provides a method for efficiently manufacturing a glass substrate for magnetic disk having good accuracy of a surface irregularity and an impact resistance. The method includes the steps of: performing press forming to molten glass to prepare a sheet glass material, the sheet glass material having a roughness of the principal surface of 0.01 &#x3bc;m or less and target flatness of a glass substrate for magnetic disk; chemically strengthening the sheet glass material by dipping the sheet glass material in a chemically strengthening salt, thereby preparing a disk substrate; polishing the principal surfaces of the disk substrate. A thickness of the sheet glass material prepared in the press forming step is larger than a target thickness of the glass substrate for magnetic disk by a polishing quantity of the principal surface polishing step.

Glass substrate for magnetic disk and manufacturing method thereof

The present invention provides a glass substrate for magnetic disk in which surface irregularity of a principal surface is suppressed and a method for efficiently manufacturing a glass substrate for magnetic disk. The method includes the steps of: forming a sheet glass material by performing press forming to molten glass, a principal surface of the sheet glass material having target flatness for the glass substrate for magnetic disk, the sheet glass material having a surface shape to be ground using a grinding abrasive grain; grinding the sheet glass material using a fixed abrasive grain; and polishing the sheet glass material using a loose abrasive grain, the sheet glass material having surface irregularity of the principal surface ground using the fixed abrasive grain.

There are provided, a method for efficiently manufacturing a glass substrate for magnetic disk in which the degree of surface irregularity of the principal surface is suppressed, and the glass substrate for magnetic disk. When manufacturing a glass substrate for magnetic disk including a pair of principal surfaces, a glass blank is formed by pressing molten glass or softened glass with planar press forming surfaces of dies in such a way that the molten glass or the softened glass is sandwiched from the both sides. Temperature condition is equalized around the pair of principal surfaces of the glass blank during the pressing.

Manufacturing method of glass substrate for magnetic disk, manufacturing method of glass blank, glass substrate for magnetic disk, and glass blank

A manufacturing method of a glass substrate for magnetic disk including a pair of principal surfaces is disclosed The method includes the steps of: dropping process for dropping a lump in vertically downward direction, the lump made by cutting molten glass; pressing process for forming a sheet glass material by sandwiching substantially simultaneously the lump from both sides of the dropping path of the lump with surfaces of the pair of dies at the timing when at least a cut mark of the lump protrudes from a pair of dies facing together, and performing press forming to the lump; and removing process for removing the glass material protruding from the pair of dies.

Method of manufacturing a glass substrate for magnetic disk

A manufacturing method of a sheet glass material for magnetic disk, the method includes, dropping process for dropping a lump of molten glass; pressing process for sandwiching simultaneously the lump from both sides of the dropping path of the lump with surfaces of a pair of dies facing together, and performing press forming to the lump to obtain a sheet glass material, wherein at least one of the pair of dies has a concave shape with respect to the dropping path of the lump.

Manufacturing method of a sheet glass material for magnetic disk and manufacturing method of a glass substrate for magnetic disk

The present invention provides a manufacturing method of a sheet glass material excellent in flatness. A manufacturing method of glass substrate for magnetic disk including a pair of principal surfaces, the method comprising the steps of: dropping process for dropping a lump of molten glass; pressing process for forming a sheet glass material by performing press forming to the lump while sandwiching the lump from both sides of the dropping path of the lump with facing surfaces of a pair of dies, the pair of dies being set to substantially the same temperature; and processing process for processing the sheet glass material, while the lump drops down while revolving around its dropping axis.

Manufacturing method for a glass substrate for magnetic disk

A manufacturing method of a glass blank for magnetic disk including a pair of principal surfaces, the method including: dropping process for dropping a lump of molten glass; pressing process for forming a sheet glass material by sandwiching simultaneously the lump from both sides of the dropping path of the lump with surfaces of the pair of dies facing together, and performing press forming to the lump; and temperature adjusting process for adjusting temperature of the lump before the pressing process such that viscosity variation of the lump is reduced with respect to positions over the entirety of the lump in the pressing process.

Manufacturing method of a glass blank for magnetic disk and manufacturing method of a glass substrate for magnetic disk

A manufacturing method of a sheet glass material for magnetic disk, the method includes, dropping process for dropping a lump of molten glass; pressing process for sandwiching simultaneously the lump from both sides of the dropping path of the lump with surfaces of a pair of dies facing together, and performing press forming to the lump to obtain a sheet glass material, wherein at least one of the pair of dies has a convex shape with respect to the dropping path of the lump.

A glass substrate for a magnetic disk of the invention is a disk-shaped glass substrate for a magnetic disk where the substrate has a main surface and end face and is subjected to chemical reinforcement treatment, and is characterized in that the penetration length in the uppermost-portion stress layer on the main surface is 49.1 &#x3bc;m or less, and that assuming that an angle between the main surface and compressive stress in the stress profile by a Babinet compensator method is &#x3b8;, a value y of {12&#xb7;t&#xb7;ln(tan &#x3b8;)+(49.1/t)} is the penetration length in the uppermost-portion stress layer or less.

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Kofu, Japan

Hideki Isono