Moriroku Kabushiki Kaisha

Other

Hideki Baba

Yasufumi Watanabe

Akira Tabuchi

Kazuhiro Hashimoto

Takashi Koike

Yozaburo Tsujikawa

Junichi Higuchi

Akihiro Toda

Kazuo Irie

Yutaka Ishida

Hisatoshi Sekito

Kazuaki Morishita

Akira Yamazaki

A process for producing an exterior member/seal member assembly includes: a first step of moving a slide core to protrude into a major cavity defined between first and second dies and, and injecting a hard synthetic resin into an exterior-member forming cavity partitioned in the major cavity; and a second step of retracting the slide core and injecting a soft synthetic resin into a seal-member forming cavity which is a remaining portion of the major cavity. An outer-seal-lip forming portion is connected to an outer end of the seal-member forming cavity; a recess-shaped step is formed on one side face of the slide core and adapted to define an inner-seal-lip forming portion leading to the seal-member forming cavity between the step and an inner surface of a guide bore in the second die when the slide core is retracted; and the soft synthetic resin is filled into the outer and inner-seal-lip forming portionsandat the second step. Thus, the seal member having the pair of inner and outer seal lips can be formed and coupled to the exterior member by one stroke of the seal-member forming step, and complication of the forming step can be avoided.

Process for producing exterior member/seal member assembly

A method of two-stage injection molding of an air conditioner outlet vent device is provided, the device including a housing, a plurality of blades pivotably supported by the housing and disposed in parallel to each other within the housing, and a link operatively connecting the blades. The plurality of blades are injection-molded in a secondary injection step subsequent to a primary injection step in which the housing is molded. In the secondary injection step, a molten resin is injected into cavities formed within a mold device in a closed mold state from a plurality of gates provided in portions of the mold device corresponding to projections of the blades. It is thus possible to improve the strength of link shafts and the projections while preventing any malfunction of the blades pivoting and any deterioration of the surface appearance, as well as to increase the degrees of freedom in changing the gate diameter.

Method of two-stage injection molding of air conditioner outlet vent device

An air conditioner outlet vent device in which one of a blade and a housing is molded as a primary molding having a shaft hole by primary injection using a first synthetic resin, the other is molded, within a secondary mold die where the primary molding has been set, as a secondary molding having a support shaft by secondary injection using a second synthetic resin so that the shaft hole and the support shaft are fitted together at the same time as they are molded, thereby enabling the blade to pivot within the housing. The first and second synthetic resins are of the same synthetic resin system, and an additive for suppressing shrinkage in cooling and solidifying it after injection molding is added to the first synthetic resin so that the percentage mold shrinkage of the shaft hole becomes smaller than that of the support shaft.

Air conditioner outlet vent device

Growing community of inventors

Gunma, Japan

Hideki Baba