Toray Industries, Inc.

Hidehiro Takemoto

Seiji Tsuji

Toshihide Sekido

Masaaki Yamasaki

Tamotsu Suzuki

Masatoshi Tsukamoto

Hideki Nudeshima

Kazuhiro Hatanaka

Shintaro Tanaka

Norio Nakagawa

Masashi Kitagawa

Yuji Miyagawa

A fiber-reinforced composite material has an excellent design surface. The prepreg laminate includes at least prepregs [a] having reinforcing fibers impregnated with a resin, and a base material [b] not impregnated with a resin, wherein at least two of the prepregs [a] are stacked in succession, and both sides of the base material [b] are sandwiched by the prepregs [a].

Prepreg laminate and fiber-reinforced composite material, and method of producing fiber-reinforced composite material

A process for producing a fiber reinforced resin which comprises placing at least a reinforcing fiber substrate in a cavity of a mold, injecting a resin into the cavity, and curing the resin, characterized in that a substrate for forming a skin layer, and a resin distribution medium, which is located between the substrate for forming the skin layer and the reinforcing fiber substrate and in which the ratio of the coefficient of impregnation thereof to that of the substrate for forming the skin layer is 1.5-10, are disposed on at least one surface of the reinforcing fiber substrate via an interlayer having a cover factor of 90%-100% and comprising at least one woven fabric. The process diminishes pinhole generation in the skin layer in RTM, and can reduce the necessity of a repair step in, e.g., a painting step as a later step, thereby improving productivity.

Process for producing fiber reinforced resin

Provided is a RTM method wherein a molding die composed of a temperature control mechanism, which is arranged on at least one of a plurality of dies that form a molding die and adjusts the temperature of the die, and a valve mechanism, which starts and stops supply of a resin in a state of having fluidity to the cavity of the molding die, is used. In the method, a plurality of the valve mechanisms are arranged on the molding die, each of the valve mechanisms is provided with one or a plurality of temperature control systems which adjust the temperature of the valve mechanism, the resin in the state of having fluidity is supplied to the cavity from the valve mechanisms, and a reinforcing fiber base material contained in the cavity is impregnated with the resin.

RTM method and method for manufacturing fiber-reinforced resin molded body

A process for producing a molded fiber-reinforced resin by an RTM method includes disposing a molding precursor in a molding cavity of a mold; closing the mold in which the molding precursor is disposed; injecting a heated and pressurized resin into the molding cavity of the mold closed; solidifying the resin injected into the molding cavity; opening the mold after the resin has been solidified; and taking out the molded fiber-reinforced resin from the mold opened.

Molding precursor, process for producing molded fiber-reinforced resin, and molded fiber-reinforced resin

A molding precursor which includes a main body part and a burr formation part protruding outward from the edge of the main body part and extending continuously along the edge, wherein the main body part includes a first base having many reinforcing fibers and a second base having many fibers and has been superposed on the first base in an outer peripheral part of the main body part, the burr formation part is constituted of that part of the second base which protrudes outward from the edge of the main body part, and spaces among the many fibers constitute passages for a molding resin.

A process for producing a reinforcing woven fabric includes sticking a resin material on at least one surface of a fabric substrate including a plurality of reinforcing fiber bundles and varying the relative position of a plurality of reinforcing fiber bundles to peel the resin material stuck over two or more reinforcing fiber bundles from a part of the two or more reinforcing fiber bundles.

Process for producing a reinforcing woven fabric, a preform and a fiber reinforced plastic molded component

To provide a reinforcing woven fabric, which is excellent in deformability, capable of following a complicated shape and excellent in retention of the shape, and a preform using it, a fiber reinforced plastic molded component and a process for producing them. Provided is a reinforcing woven fabric where a resin material is stuck on at least one surface of a fabric substrate containing a plurality of reinforcing fiber bundles, then the resin material stuck over two or more reinforcing fiber bundles is peeled from a part of the two or more reinforcing fiber bundles by varying the relative position of a plurality of reinforcing fiber bundles constituting the fabric substrate, wherein the maximum value of load till a tensile strain in a non fiber axial tensile test reaches 1% is in a range of 0.01 to 0.75 N.

Growing community of inventors

Ehime, Japan

Hidehiro Takemoto