Bayer Aktiengesellschaft

Heribert Bade

Franz Hund

Wilfried Burow

Horst Brunn

Ulrike Pitzer

Wolfgang Oehlert

Peter Kiemle

The invention relates to the use of synthetic (synthetically produced) iron raw materials to prepare iron oxide pigments in the Penniman process and other iron-dissolution processes.

Use of synthetic, iron raw materials for preparing iron oxide pigments

In the production of needle-shaped magnetic iron oxide pigments by treating iron with a nitro-aromatic in the presence of .alpha.-FeOOH nuclei to form .alpha.-FeOOH particles and an amino-aromatic, and thereafter dehydrating the .alpha.-FeOOH particles and reducing them, the improvement which comprises forming the .alpha.-FeOOH nuclei at about 0.degree. to 90.degree. C. in a suspension of metallic iron, an iron-(II)-salt and a nitro-aromatic by adding a basic precipitant in about 10 to 95% of the amount required for the complete precipitation of the iron in the iron-(II)-salt. Advantageously the metallic iron comprises cast iron, the nitro-aromatic comprises nitrobenzene, the amino-aromatic comprises aniline, the basic precipitant comprises at least one of ammonia and a basically reacting alkali metal, alkaline earth metal or ammonium salt, the nuclei formation is carried out at about 10.degree. to 60.degree. C., and the basic precipitant is added in about 20 to 80% of the amount required for the complete precipitation of the iron in the iron-(II)-salt, additional iron and nitrobenzene being added to the suspension of precipitated nuclei to form the .alpha.-FeOOH particles.

Production of magnetic iron oxides

In the production of an iron oxide red pigment by reducing nitrobenzene with metallic iron in the presence of an acidic iron (II) salt solution, separating off the iron oxide pigment obtained from the reaction medium by washing out, and calcining the pigment at a temperature in the range of about 600.degree. to 1100.degree. C., the improvement which comprises adding an aluminum salt solution over a period of about 5 to 360 minutes at a temperature of about 20.degree. to 100.degree. C. to the iron oxide suspension accumulating during reduction of the nitrobenzene, the suspension containing about 150 to 600 g of iron/l and a residual iron (II) chloride content of about 20 to 160 g/l expressed as iron, the initial pH-value of the iron oxide suspension of about 3 to 5 being adjusted over a period of about 5 to 180 minutes to a final pH-value of about 5.5 to 6.5.

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Krefeld, Germany

Heribert Bade