Ford Global Technolgoies, LLC

Herbert Yang

John Michael McGuckin

Praveenmanickam Renganathan

Shawn Michael Morgans

Shekar Prabhakar Erasala

Sean Timothy Ryan

Zhenyan Gao

Michael Luchtman

Zhibing Deng

Joseph Edward Abramczyk

Bhimaraddi Venkaraddi Alavandi

Eric Layton Stratten

Ryan John Craig

Zheng Peng

Paul Culbertson

Brian Pietila

Pratyaksh Kamath

Jeffrey Lichtner

Sandeep Kumar Gupta

Karthik Chitoor

Pratt Kamath

Senthilkum Mahadevan

Banyuga Pefok

A rocker assembly for a vehicle comprising a rocker panel and a side sill that enclose an injection molded reinforcement. The reinforcement includes a plurality of intersecting walls that may be provided in horizontal and vertical planes. An intermediate wall formed by frames within four sided cells that define windows. The rocker assembly may include two different types of reinforcements, one with intersecting walls, or fins, extending laterally and one formed by a plurality of longitudinally extending tubular members.

Light weight rocker reinforcement

A rocker including a sill elongated along an axis and a reinforcement disposed in the sill. The reinforcement, in cross-section transverse to the axis, includes an intermediate portion, a first lobe, and a second lobe. The first lobe has a first wall extending from the intermediate portion to a first end. The second lobe has a second wall extending from the intermediate portion to the second end. The first and second ends abut opposite surfaces of the intermediate portion. The first lobe and the second lobe of the reinforcement resist buckling in response to components of the impact force applied to the sill reinforcement.

Vehicle sill reinforcement

A rocker assembly for a vehicle comprising a rocker panel and a side sill that enclose an injection molded reinforcement. The reinforcement includes a plurality of intersecting fins that may be provided in horizontal and vertical planes. An intermediate wall formed by frames within four sided cells that define windows. The rocker assembly may include two different types of reinforcements, one with intersecting fins, or walls, extending laterally and one formed by a plurality of longitudinally extending tubular members.

A floor pan assembly is disclosed that includes a side sill extending in a longitudinal direction that has a lower portion and a top surface. The floor pan may include a weld flange having a height Hthat is welded to the lower portion along a full length of the floor pan and an extended weld flange having a height Hthat is higher than Hand welded to the top surface of the side sill along a limited length of the floor pan. The floor pan may also include a corrugated area integrally provided in the floor pan that includes a plurality of furrows and ridges that extend obliquely relative to the longitudinal direction.

Vehicle floor pan

A side impact protective structure is provided for a vehicle floor pan. Right and left rear rails are attached, respectively, to right and left lateral sides of the floor pan. A kick-up cross member extends transversely between the right and left rocker assemblies. A right reinforcement is welded to the floor pan, the right rear rail, and the kick-up cross member. A left reinforcement is welded to the left rear rail, to the floor pan and the kick-up cross member. An assembly method includes the steps of selecting a thin mild steel floor pan between a thicker HSLA steel structural member and a thicker corner reinforcement and welding the components together with three thickness welds.

Method and apparatus for reinforcing a vehicle floor pan to prevent separation in a side impact

An apparatus comprises a vehicle door closeout panel. The closeout panel comprises a pelvis bolster having a plurality of load points. Each load point is determined based on a respective one of a plurality of vehicle seat track positions and is configured to receive a respective load determined according to the seat track position by which the load point was determined.

Tunable crash bolster

A pillar assembly for a vehicle includes an outer panel, a reinforcement and an inner panel. The outer panel extends from a roof to a rocker. The reinforcement is attached to the outer panel and extends from the roof to a lower end that is spaced from the rocker. The reinforcement defines an opening in one side extending upwardly from the lower end of the reinforcement to a hip seating reference point level. The inner panel encloses the lower end of the reinforcement in conjunction with the outer panel. The pillar reinforces the assembly to facilitate inwardly collapsing a lower portion of the pillar to a greater extent than an upper portion of the pillar in a side impact collision.

Tubular vehicle roof pillar reinforcement

An automobile includes a door, inner and outer rocker panels, and a floor pan joined to the inner rocker panel. A structural frame extends under the body. A frame standoff member is mounted to the inner rocker panel and extends inboard to a frame rail. The frame standoff member is separated from the frame rail by a clearance gap. Once the gap is closed due to lateral deformation of the door, rocker panels, and floor pan, the frame standoff member will resist further deformation of the door and rocker panels without dynamically coupling the door or rocker panels to the frame rail during normal operation of the vehicle.

Growing community of inventors

Saline, MI, United States of America

Herbert Yang