Hoechst Aktiengesellschaft

Herbert Panter

Gero Heymer

Gunther R Schimmel

Renate Adrian

Alexander Maurer

Alexander Tapper

Michael Kotzian

Eberhard Preisler

Hans-Werner Stephan

Horst-Dieter Wasel-Nielen

Gunter Reichert

Raban Von Schenck

Gerhard Nolte

Hermann Klein

Dieter Nolker

For producing crystalline sodium silicates having a layer structure, an SiO.sub.2 /Na.sub.2 O molar ratio of (1.9 to 2.1):1 and a water content of less than 0.3% by weight from a waterglass solution containing at least 20% by weight of solids, the waterglass solution is obtained by reacting quartz sand with sodium hydroxide solution at an SiO.sub.2 /Na.sub.2 O molar ratio of (2.0 to 2.3):1 at temperatures of 180.degree. to 240.degree. C. and pressures of 10 to 30 bar. This waterglass solution is treated in a spray-drying zone with hot air at 200.degree. to 300.degree. C. for a residence time of 10 to 25 seconds and at a temperature of the exit gas leaving the spray-drying zone of 90.degree. to 130.degree. C., to form a pulverulent amorphous sodium silicate having a water content (determined as the loss on ignition at 700.degree. C.) of 15 to 23% by weight and a bulk density of more than 300 g/l. The pulverulent, amorphous, water-containing sodium silicate is introduced into an obliquely arranged rotary kiln fitted with devices for moving solids and treated therein with flue gas in countercurrent at temperatures from more than 500.degree. up to 850.degree. C. for 1 to 60 minutes to form crystalline soidium silicate. The rotary kiln is here insulated in such a way that its outside wall temperature is less than 60.degree. C. Finally, the crystalline sodium silicate emerging from the rotary kiln is comminuted by means of a mechanical crusher to grain sizes of 0.1 to 12 mm.

Process for producing crystalline sodium silicates having a layered

A process for producing amorphous sodium silicates having a water content of 0.3 to 6% by weight and an SiO.sub.2 /Na.sub.2 O molar ratio of (1.9 to 2.8) : 1 from a waterglass solution containing at least 20% by weight of solids, the water-glass solution is obtained by reacting quartz sand with sodium hydroxide solution at an SiO.sub.2 /Na.sub.2 O molar ratio of (2.0 to 2.8) : 1 at temperatures of 180 to 240.degree. C. and pressures of 10 to 30 bar. This waterglass solution is treated in a spray-drying zone with hot air at 200 to 300.degree. C. for a residence time of 10 to 20 seconds and at a temperature of the exit gas leaving the spray-drying zone of 90.degree. to 130.degree. C., to form a pulverulent amorphous sodium silicate having a water content (determined as the loss on ignition at 700.degree. C.) of 15 to 23% by weight and a bulk density of more than 300 g/l. The pulverulent sodium silicate is introduced into an obliquely arranged rotary kiln fitted with devices for moving solids and treated therein with flue gas in countercurrent at temperatures from 250.degree. up to 500.degree. C. for 1 to 60 minutes. The rotary kiln is here insulated in such a way that its outside wall temperature is less than 60.degree. C. Finally, the amorphous sodium silicate emerging from the rotary kiln is comminuted by means of a mechanical crusher to grain sizes of 0.1 to 12 mm.

Process for producing amorphous sodium silicate

The disclosure provides an electrolytic cell sealed in gas-tight and liquid-tight fashion. The cell is comprised of a box-shaped cell tank open at its top and provided with at least one intake duct, at least one overflow duct and at least one discharge duct. A cover is placed on the cell tank and two opposed flanges receiving electrode supporting frames are secured to the inside of the cell tank near the upper end thereof. A chemically resistant and electrically insulating coating is applied to the inside of the cover and cell tank and a plurality of semi-circular recessed grooves spaced apart from each other are formed in the upper rim portion of at least one of the side walls of the cell tank, the recessed grooves receiving semi-circular current beams projecting outwardly. A first elastic packing structurally conformed to the upper rim portion of the cell tank including the recessed grooves is placed thereon and a second elastic packing arranged at the underside of the cover co-operates with the upper side of the current beam and the first elastic packing whereby the electrolytic cell becomes gas tightly sealed. A main current rail is arranged to run outside the cell tank laterally with respect thereto and so as to be spaced therefrom, the rail providing large contact areas supporting the projecting end of the current beams. The electrode supporting frames and the current beams are electrically conducting inside the electrolytic ce

Electrolytic cell

The invention relates to a process for making granulated, partially or completely hydrated alkali metal diphosphates or triphosphates. To this end, the invention provides for alkali metal diphosphates or triphosphates which consist to an extent of at least 20% of particles with a size of less than 0.045 mm and are hydrated to an extent of less than 90%, based on the phosphates' theoretical content of water of hydration, to be intensively mixed and granulated in the presence of water and an ammonium polyphosphate, this latter being used in a proportion of about 0.5 to 50 weight %, based on the quantity of water used.

Production of granular alkali metal diphosphates or triphosphates

The invention relates to a process for making phosphorus-containing anticorrosive pigments having a size of at most 20 microns by reacting one or more compounds of magnesium, calcium, strontium, barium, zinc, aluminum, iron, chromium or manganese with an oxygen acid of phosphorus or its alkali metal or ammonium salts at temperatures within the range 10.degree. to 100.degree. C. More particularly pigments consisting to an extent of at least 90% of particles with a size between 0.05 and 8 microns are produced by introducing an aqueous suspension or solution of the reactants into a dispersing means rotating at a speed of 3000 to 10,000 rpm, reacting the reactants by intimately mixing them, and separating and drying precipitated pigment.

Production of anticorrosive pigments containing phosphorus

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Hurth, Germany

Herbert Panter