Saint-gobain/norton Industrial Ceramics Corporation

Saint-gobain Industrial Ceramics, Inc.

Saint-gobain Ceramics & Plastics, Inc.

Celestech, Inc.

Henry Windischmann

Donald O Patten, Jr

Matthew A Simpson

Michael S Heuser

Cecil B Shepard, Jr

Stephen M Jaffe

William A Quirk

John L Yuscinsky

A thin film diamond coating is formed relatively slowly with a relatively low methane concentration and is identified by its Raman spectrographic characteristics. The thin film diamond, preferably 5 to 40 microns thick, provides substantially greater corrosion and erosion resistance in a corrosive environment than other thin film diamond coatings. It is believed that such thin film diamond coating is provided with enhanced chemical resistance due to its purity and quality.

Corrosion and erosion resistant thin film diamond coating and applications therefor

A system and method for depositing a CVD diamond coating on a non-planar surface of an object is provided. The system includes a deflector having a deflecting surface which resists diamond coating by the diamond forming reagents produced by the system and which is adapted to withstand the relatively high deposition temperatures is provided. The deflector is positioned substantially axially with an axis of the distribution head of the CVD engine. The deflector is preferably generally wedge-shaped or conical and coupled to a motor which is adapted to rotate the deflector at a relatively high speed. A mandrel may be positioned about or to one side of the deflector. The deflector is oriented with respect to the distribution head and the mandrel such that a jet exiting the distribution head is deflected by the deflector onto a surface of an object positioned on the mandrel. The object surface may be non-planar.

System and method for coating non-planar surfaces of objects with diamond film

The method of the present invention includes placing a solid dopant in or near the nozzle of a DC arc jet. According to one embodiment of the invention, the interior surface of an arc jet nozzle is coated with a layer of copper by brushing the surface with a copper brush. According to another embodiment of the invention, the interior surface of an arc jet nozzle is coated with a layer of copper by plating it with copper. According to another embodiment of the invention, a copper cylinder is placed inside an arc jet nozzle. Apparatus according to the invention include a DC arc jet with a solid dopant placed in or near the nozzle according to one of the methods described. Diamonds according to the invention are conductive diamonds formed by a plasma jet process where a solid dopant was placed in or near the nozzle according to one of the methods described. According to the invention, the conductivity of the diamonds formed with these methods and apparatus is controlled by varying the surface area of the solid dopant. By increasing the surface area, the amount of dopant material contained in the diamond will be increased. High conductivity diamonds can be cut to size by electrical discharge milling or machining (EDM).

Method and apparatus for in-situ solid state doping of CVD diamonds and diamonds so made

An apparatus for depositing synthetic diamond on a surface of a substrate includes a deposition chamber and a cooling block having a surface in the deposition chamber that is cooled by heat exchange. The substrate is supported from the cooling block so that the bottom surface of the substrate is spaced from the cooling block surface by a gap, and a gas is provided in the deposition chamber and in the gap, the gas comprising at least 30 percent hydrogen gas. A plasma deposition system forms in the chamber a plasma containing hydrogen gas and a hydrocarbon gas for depositing synthetic diamond on the top surface of the substrate.

Apparatus and method for depositing a substance with temperature control

Diamond film is deposited by chemical vapor deposition on the surface of a graphite mandrel which is covered with a protective coating to which the diamond film adheres. After completion of the deposition, the diamond is removed from the mandrel by sawing through the substrate to saw off a layer thereof which includes the deposition surface and the diamond film. The graphite and protective coating may be left in place for some applications or be removed either chemically or by mechanical abrasion to separate the diamond therefrom.

Production of diamond film

A method for depositing a substance, such as diamond, on a surface of a substrate with temperature control, which comprises the steps of providing a cooling block having a surface that is cooled by heat exchange; supporting said substrate from said cooling block so that the bottom surface of said substrate is spaced from said cooling block surface by a gap, the size of said gap being in the range of 0.01 cm to 0.30 cm; providing a gas in said gap; and depositing said substance on the top surface of said substrate, whereby heat, resulting from said depositing of said substance, flows by conduction across said gap from said substrate to said cooling block.

Method for depositing a substance with temperature control

A synthetic diamond film structure, comprising a generally planar free standing layered diamond structure having a surface area of at least 1000 square millimeters, having the following layers: a first layer having a first thicknesss and a relatively low intrinsic stress; and second layer having a second thickness and a relatively high intrinsic stress; the first thickness being sufficiently thick to prevent the diamond structure from bowing by more than a given distance.

Synthetic diamond film with reduced bowing and method of making same

A method for producing free-standing diamond film having a surface area of at least 1000 square millimeters includes the following steps: providing a substrate; depositing, on the substrate, by chemical vapor deposition, a first layer of diamond over a surface area of at least 1000 square millimeters, and to a first thickness, the first layer being deposited at a first deposition rate; depositing, on the first layer, a second layer of diamond, over a surface area of at least 1000 square millimeters, and to a second thickness, the second layer being deposited at a second deposition rate; and releasing the diamond from the substrate; the second deposition rate being as lest twice as high as the first deposition rate, and the first thickness being sufficiently thick to prevent the released diamond from bowing by more than a given distance.

Growing community of inventors

Northboro, MA, United States of America

Henry Windischmann