Elkem Metals Company

Henry F Linebarger

Thomas K McCluhan

James E Wells, Iii

This invention relates to a new and unique alloy composition and to the method of treating molten cast iron with such alloy to produce ductile and compacted graphite cast irons. The alloy is a predominately iron alloy having the essential elements by weight of from about 0.1 to about 10% silicon, from about 0.5 to about 4.0% magnesium, from about 0.1 to about 10.0% nickel and optionally from about 0.1 to about 2.0% cerium, and/or other rare earth elements. The alloy may comprise from about 0.1 to about 10.0% silicon, from about 0.5 to about 4.0% magnesium, from about 0.1 to about 10.0% nickel, optionally from about 0.1 to about 2.0% cerium and/or other rare earth elements, from about 0.5 to about 6.5% carbon and the balance iron. Small amounts of calcium, barium or stronium and trace elements customarily found in conventional raw materials used in producing the alloy may also be present. The characteristics of the alloy make it possible to establish a ready supply of treated molten iron in the foundry in holding vessels with a selected chemical composition at a given temperature. It also makes possible semicontinuous and continuous casting of ductile and compacted graphite cast irons.

Alloy and process for producing and casting ductile and compacted

The present invention is directed to processes and apparatus for carrying out said processes wherein molten cast iron is treated with a predominantly iron alloy having the essential elements by weight of from about 0.1 to about 10.0% silicon and about 0.5 to about 4.0% magnesium. The alloy may comprise from about 0.1 to about 10.0% silicon, about 0.5 to about 4.0% magnesium, up to about 2.0% of one or more rare earth elements such as cerium about 0.5 to about 6.5% carbon, the balance being iron. Small amounts of calcium, barium or strontium and trace elements customarily found in conventional raw material may be present in the alloy. The characteristics of the alloy make it possible to establish a ready supply of treated molten iron in the foundry in holding vessels with a selected chemical composition at a given temperature. It also makes possible semi-continuous and continuous casting of ductile and compacted graphite cast irons.

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Tonawanda, NY, United States of America

Henry F Linebarger