Daniel Measurement and Control, Inc.

Micromotion Gmbh

Henry Charles Straub, Jr

Charles R Allen

Charles W Derr

Randeep Singh Grewal

Kerry Dwayne Groeschel

Keith V Groeschel

Graham W Forbes

Alex Mezheritsky

Daniel J Hackett, Iii

Charles Wayne Melvin

Charles Robert Allen

A flow meter includes a pair of ultrasonic transducers. Each transducer includes a housing, a piezoelectric crystal disposed within the housing, and a mini-horn array coupled to the housing. The mini-horn array, which may be formed via a 3D printing technique, includes an opening-free enclosure, a closed cavity inside the enclosure, and a plurality of horns enclosed within the closed cavity. The horns include a horn base portion adjacent to a proximal end surface of the cavity and a horn neck portion that extends from the base portion in a direction away from the piezoelectric crystal and towards a distal end surface of the cavity. The horn neck portions are separated by spaces within the cavity, wherein the spaces between the horn necks may be filled with powder.

Ultrasonic transducer with a sealed 3D-printed mini-horn array

Apparatus and methods for verifying temperature measurements in an ultrasonic flow meter. In one embodiment, an ultrasonic flow metering system includes a passage for fluid flow, a temperature sensor, and an ultrasonic flow meter. The temperature sensor is disposed to measure temperature of fluid flowing in the passage. The ultrasonic flow meter includes a plurality of pairs of ultrasonic transducers and control electronics. Each pair of transducers is configured to form a chordal path across the passage between the transducers. The control electronics are coupled to the ultrasonic transducers. The control electronics are configured to measure speed of sound between each pair of transducers based on ultrasonic signals passing between the transducers of the pair. The control electronics are also configured to determine, based on the measured speeds of sound, whether a measured temperature value provided by the temperature sensor accurately represents temperature of the fluid flowing in the passage.

Temperature verification for ultrasonic flow meters

Flow meter validation techniques are herein disclosed. An illustrative system includes a flow meter and display logic coupled to the flow meter. The flow meter is configured to provide information indicative of a parameter of fluid flow through the meter. The display logic is configured to provide a display of the information. The display includes an indication of a possible range of values of the parameter. An indication of a baseline portion of the range is also provided. The baseline portion of the range designates preferred values of the parameter. The display further includes an indicator designating the value of the parameter.

Flow meter validation

A system and method for calibrating an ultrasonic flow meter. In one embodiment, a method includes disposing a fluid circulating device within a flow meter. Fluid is circulated in the flow meter by operation of the fluid circulating device. An acoustic signal transit time within the flow meter is measured during the circulating. Based on the measuring, a portion of the acoustic signal transit time caused by latency induced by components of the flow meter is determined.

Determining delay times for ultrasonic flow meters

In an embodiment, an ultrasonic flow meter comprises a spool piece including a throughbore and a transducer port extending from the outer surface of the spool piece to the throughbore. In addition, the ultrasonic flow meter comprises a transducer assembly disposed in the transducer port. The transducer assembly has a central axis and comprises a transducer holder having a first end proximal the throughbore of the spool piece, and a second end distal the throughbore of the spool piece. Further, the transducer assembly comprises a piezoelectric capsule including a piezoelectric element. The piezoelectric capsule is coupled to the transducer holder and extends generally axially from the first end of the transducer holder. Still further, the transducer assembly comprises a transformer capsule including a transformer. The transformer capsule is coupled to the transducer holder and is axially spaced apart from the piezoelectric capsule.

Ultrasonic flow meter and transducer assembly with isolated transformer capsule

Methods and systems for detecting deposit buildup within an ultrasonic flow meter are disclosed. At least some of the illustrative embodiments are ultrasonic flow meters comprising a spool piece configured to couple within a flow of fluid, a first transducer pair mechanically mounted to the spool piece and configured to fluidly couple to the flow of fluids (wherein the first transducer pair comprises an upstream transducer and a downstream transducer in operational relationship to the upstream transducer and defines a first chord there between), and electronics electrically coupled to the first transducer pair. The electronics is configured to detect deposit buildup over an inner surface of the ultrasonic flow meter.

Method and system for detecting deposit buildup within an ultrasonic flow meter

Ultrasonic flow meter transducer assembly. At least one some of the illustrative embodiment are systems including: a spool piece that defines an exterior surface, a central passage, and a transducer port extending from the exterior surface to the central passage; and a transducer assembly coupled to the transducer port. The transducer assembly includes: a transition element coupled to the spool piece, the transition element having a first end disposed within the transducer port, and a second end residing outside the exterior surface; a piezoelectric module with a piezoelectric element, the piezoelectric module directly coupled to the first end of the transition element and the piezoelectric module disposed within the exterior surface; a transformer module with a transformer disposed therein, the transformer module directly coupled to the second end of the transition element and the transformer module disposed outside the exterior surface; and an electrical conductor disposed within a passage through the transition element, the electrical conductor couples the transformer to the piezoelectric element.

Method and system of an ultrasonic flow meter transducer assembly

Detecting liquid in an acoustic flow meter. At least some of the illustrative embodiments are methods including flowing a gaseous substance through a central passage of a meter body, sending acoustic signals along respective chordal pathways across the central passage (none of the chordal pathways intersect a lower portion of the central passage where liquid, if present during flow of the gaseous substance, accumulates), calculating a flow velocity of the gaseous substance proximate to each chordal pathway based on transit times of the acoustic signals along the respective chordal pathways, and determining the presence of a liquid accumulated in the lower portion based on the flow velocity proximate to each chordal pathway.

Method and system of detecting liquid in an acoustic flow meter

An embodiment of a piezoelectric assembly for an ultrasonic flow meter comprises a piezoelectric element including a first face and a second face. In addition, the piezoelectric assembly comprises a first electrode engaging the first face. Further, the piezoelectric assembly comprises a second electrode engaging the second face. Still further, the piezoelectric assembly comprises an electrically conductive shim connector attached to the first electrode. Moreover, the piezoelectric assembly comprises a first wire electrically coupled to the shim connector.

Transducer having a robust electrical connection to a piezoelectric crystal

Replacement of a transducer assembly for an ultrasonic fluid meter. At least some of the illustrative embodiments are methods including: disconnecting a wiring harness that electrically couples electronics of an ultrasonic meter to a transducer assembly; removing the transducer assembly as a single unit from a transducer housing; inserting a replacement transducer assembly as a single unit into the transducer housing; and reconnecting the wiring harness.

Process of manufacturing a transducer assembly for an ultrasonic fluid meter

A method comprises, without ceasing flow of fluid through a flow meter, transmitting an ultrasonic signal of a first frequency through the fluid, adjusting the first frequency to a second frequency, and transmitting another ultrasonic signal of the second frequency through the fluid.

Adjusting transducer frequency without ceasing fluid flow through a meter

Determining a pattern of arrival time cycle skip in an acoustic flow meter. At least some of the illustrative embodiments are methods comprising transceiving acoustic signals through a fluid flowing in a meter (the transceiving between respective pairs of a plurality of transducer pairs), measuring transit time of acoustic signals between the respective pairs of the plurality of transducers pairs, calculating a plurality of error values (each error value indicative of a cycle skip mode in measuring of the transit time of the acoustic signals), and determining the cycle skip mode using, at least in part, the plurality of error values.

Method and system of determining a pattern of arrival time cycle skip in an acoustic flow meter

Making a transducer having a plastic matching layer which includes providing a transducer housing having a proximal end and a distal end, and bonding a plastic to the distal end of the transducer housing (the plastic fluidly sealing and occluding the distal end). The bonding further includes inserting a cylinder comprising a mold-release chemical into the transducer housing, bonding plastic onto the distal end of the transducer housing, and removing the cylinder when the plastic has hardened.

Method of making a transducer having a plastic matching layer

A method and system of determining forthcoming failure of transducers. At least some of the illustrative embodiments are methods comprising creating a first electrical signal representative of acoustic energy propagating between a first pair of transducers of a fluid meter, creating a second electrical signal representative of acoustic energy propagating between a second pair of transducers of the fluid meter (the creating the second electrical signal substantially concurrently with create the first electrical signal), calculating a value indicative of a relationship between a parameter of the first electrical signal a parameter of the second electrical signal, and determining whether performance of the first pair of transducers indicates upcoming failure of at least one transducer of the first pair of transducers, the determining using the value.

Method and system of determining forthcoming failure of transducers

Acoustic flow meter with dual flow measurements. At least some of the illustrative embodiments are flow meters comprising a spool piece that defines a central passage, a first plurality of transducer pairs mechanically coupled to the spool piece, a second plurality of transducer pairs mechanically coupled to the spool piece, and meter electronics electrically coupled to the first and second plurality of transducer pairs (the meter electronics configured to determine a first value indicative of fluid flow through the central passage, the first value determined using only signals of the first plurality of transducer pairs). The meter electronics further configured to determine a second value indicative of fluid flow through the central passage, the second value determined using only signals of the second plurality of transducer pairs.

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Sugar Land, TX, United States of America

Henry Charles Straub, Jr