Hoogovens Staal B.v.

Hendrikus K Meijer

Huibert W Den Hartog

Cornelis P Teerhuis

Johannes G Bernard

Antonius A Klaassen

A process for producing molten pig iron uses direct reduction of iron ore in a pre-reduction stage followed by a final reduction stage. In the pre-reduction stage iron ore is pre-reduced in a melting cyclone by means of a reducing process gas originating from the final reduction stage. A post-combustion occurs in the reducing process gas in the melting cyclone so that said iron ore in said melting cyclone is at least partly melted. The partly melted iron ore passes downwardly into a metallurgical vessel situated beneath the cyclone in which the final reduction takes place by supply of coal and oxygen, thereby forming a reducing process gas. A partial post-combustion occurs in the reducing process gas in the metallurgical vessel by means of said oxygen supplied thereto. The post-combustion ratio of the gas on exiting the metallurgical vessel is not more than 0.55. The coal is supplied directly into the slag layer so that said partial post-combustion in said metallurgical vessel is at least partly effected in the slag layer.

Process and apparatus for producing molten pig iron

Process for producing molten pig iron with melting cyclone

Apparatus for producing molten pig iron by direct reduction of iron ore, comprises

Apparatus for producing molten pig iron by direct reduction

A method and apparatus for production of iron from iron compounds is provided. There is a first stage of pre-reducing the iron compounds in a first chamber having a rotationally symmetrical wall, and a second stage of further reducing the iron compounds in a second chamber below the first chamber, fuel and oxygen being supplied to the second chamber. A reducing gas passes upwardly into the first chamber to effect the pre-reduction therein. Oxygen is fed to the first chamber. The iron compounds in the first chamber at least partly melt and then flow downwardly along the wall towards said second chamber. The iron compounds are introduced into the first chamber in particle form and by means of a carrier gas which provides one or more jets. The oxygen is fed into the first chamber at least partly in the form of one or more jets having tangential components. The velocity of introduction of the oxygen is greater than the velocity of introduction of the iron compounds in the jets thereof, while the velocity of introduction of the iron compounds is such that the particles reach the wall of the first chamber in an at least partly molten state.

Method and apparatus for production of iron from iron compounds

A method making pig iron employs an in-bath direct reduction performed in a metallurgical vessel which has above it a melting cyclone in which iron-oxide-containing material fed thereinto is pre-reduced by hot reducing gas coming from the vessel. Molten material passes downwardly from the melting cyclone into the vessel. In order to recover zinc from a dust containing zinc and/or zinc oxide, the dust is fed into the melting cyclone. Zinc is allowed to vaporize out of the dust into the hot gas in the melting cyclone. The hot gas containing zinc is discharged from the melting cyclone, and zinc-containing material is extracted from this hot gas.

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Uitgeest, Netherlands

Hendrikus K Meijer