Robert Boschgmbh

Seg Automotive Germany Gmbh

Helmut Kreuzer

Christoph Schwarzkopf

Eberhard Rau

Klaus Herbold

Klaus Pflueger

Martin Henne

Gert Wolf

Gerlinde Weber

Klaus-Peter Meier

Kurt Reutlinger

Manfred Frister

Alexander Mueller

Steffen Didra

Thomas Berger

Alexander Shendi

Dirk Wolf

Alfred Grozinger

Bernard Walle

Olaf Simon

Yvonne Goebel

Thomas Harrer

Adam Willmott

Alan Fussey

Williams Neil

Reinhard Bezner

Oliver Eckert

Alexander Puhahn

Bernhard Walle

Method for producing a stator winding () of an electric machine (), in particular an AC generator, wherein the stator winding () has at least n phase windings (), and one phase winding () has a plurality of directly successive wound coils () with coil sides () and coil side connectors (), wherein the coils () are divided into first coils () and second coils (), with a forming tool (), in which slots (') are provided which are suitable for accommodating the coils (), wherein a first coil () is arranged in a slot (&#x2032;), and a second coil () is arranged in another slot (&#x2032;), characterized in that n&#x2212;1 slots (&#x2032;) are arranged between the first coil () and the second coil ().

Method for producing a stator winding of an electric machine, in particular an AC generator

Method for stamping multiple coil sides () for a stator winding (), characterized in that the multiple coil sides () are arranged in a grooved row (), the shaping process taking place at a force (F), the direction of which runs at an angle (&#x3b1;) greater than zero relative to the grooved row ().

Method for stamping coil sides of a stator winding

Method for producing a stator winding () of an electric machine (), in particular an AC generator, wherein the stator winding () has at least n phase windings (), and one phase winding () has a plurality of successive wound coils () with coil sides () and coil side connectors (), wherein the coils () are divided into first coils () and second coils (), with a forming tool (), in which slots () are provided which are suitable for accommodating the coils (), wherein a first coil () is arranged in a slot (), and a second coil () is arranged in the same slot ().

Method for producing a stator winding of an electric machine, in particular for producing an AC generator

Stator winding () comprising multiple phase windings (). A phase winding has at least two partial phase windings () which include coils () and coil connectors () that run parallel.

Stator winding comprising multiple phase windings

A method is disclosed for producing a stator winding of an electric machine, in particular an alternator, the stator winding comprising at least one phase winding and the phase winding having a plurality of coils, the plurality of coils being wound in one direction, a given number of turns being wound and the coil having a plurality of coil sides, two coil sides of the coil transitioning integrally into coil connectors. The turns of the coil are subsequently moved relative to each other in such a way that the coil sides transitioning into coil connectors are outermost coil sides of the coil.

Method for producing a stator winding of an electric machine, in particular an alternator

Method for producing a distributed lap winding for polyphase systems, in particular for alternators, wherein, in a first step, a chain of laps is formed with a linking direction, characterized in that, in a further step, at least one lap is rotated with its lap sides at right angles to the linking direction such that at least one lap side of one lap is arranged alongside at least one lap side of another lap such that the at least one lap side of one lap and the at least one lap side of another lap are arranged at a position which corresponds to a slot position.

Method for producing a distributed lap winding for polyphase systems

An alternating-current generator, in particular a three-phase generator, for a motor vehicle, having a rotor including north and south poles, particularly having claw-pole fingers extending in the axial direction and alternating as north and south poles at the rotor's periphery, a stator having a magnetic core, especially laminated core, having slots and a stator winding disposed in the magnetic core's slots, the stator winding having winding overhangs that are coolable by an approximately radial air flow produced by at least one fan mounted at the rotor, the stator being situated opposite the rotor, and the stator and the rotor having defined positions relative to each other, the multiphase stator winding being made up of winding elements, at least one winding element having more than two sections inserted in slots, and at least one winding element having more than one reversal section which brings about a change in the radial position.

Alternating-current generator having a stator and a stator winding made of winding elements inserted in stator slots and a method for producing a stator of the present invention

A winding device for producing a field coil including a double-layer multiple-circuit winding for an electric motor includes a drive. The drive is configured to operate upon a winding mandrel with multiple lamellas arranged to be swung radially outwardly and inwardly by the drive in order to produce the double-layer multiple-circuit winding as a plurality of winding stacks that are arranged in separate slots and electrically connected in series, in parallel or both. At least two axially-separated winding stacks can be produced at the same time by the drive.

Winding device for electric motor

A method for producing a magnetically excitable core for an electrical machine, by which in a method step (S), the core, having a substantially parallelepiped shape with slots extending parallel on one side, is furnished, into whose slots, in a method step (S), the core winding is inserted by its winding sides, and then in a method step (S), the core together with the core winding is reshaped into a cylindrical ring shape with radially inward-oriented slots, is proposed. The method is characterized by a further step, according to which in each case all winding sides that are inserted into each slot are pressed into a slot shape in a tool and reshaped before being inserted into the slot.

Method for producing a magnetically excitable core comprising a core winding for an electric machine

The method of making a two-layer lap winding () for a multiphase electrical machine includes the steps of winding a first coil unit () of a first phase winding () around a winding bar (); subsequently laying a coil connector () of the first phase winding () in a first direction and then winding at least one other coil unit () of at least one other phase winding () around the winding bar () and over the coil connector (). Subsequently a second coil unit () of the first phase winding () is wound around the winding bar () following all first coil units of all phase windings and after all coil connectors from the first coil units are laid. A method of making a stator from the two-layer lap winding () is also described.

Method of making a two-layer lap winding for a multiphase electrical machine

Electrical generator for vehicle with rotor exciter winding disposed on

The commutating poles of vehicular-type dc motors, for example for trolley buses or trolley cars, are made by winding, on edge, a copper strip, permitting the wound copper strip to resiliently, spring-like expand so that the individual spiral loops thereof will be slightly spaced from each other, and then exposing the copper strip in a fluidized bed to an insulating powder, for example polyethylene or polyurethane, which is subsequently cured in a hardening or sintering process.

Insulated dynamo windings

The commutating poles of vehicular-type d-c motors, for example for trolley buses or trolley cars, are made by winding, on edge, a copper strip, permitting the wound copper strip to resiliently, spring-like expand so that the individual spiral loops thereof will be slightly spaced from each other, and then exposing the copper strip in a fluidized bed to an insulating powder, for example polyethylene or polyurethane, which is subsequently cured in a hardening or sintering process.

Direct-current dynamo electric machine, and method of manufacture

Process of making a dynamo electric machine

The stator of a three phase AC generator is wound automatically. A first set of partial windings consitutes the first winding. Each of the partial windings has at least one turn. The first partial winding is wound in slots 1 and 4 in the clockwise direction, the second in slots 7 and 4 in the counterclockwise direction, etc. Before the second partial winding of the first set is wound, the first partial windings of the second and third phase are wound in slots 2 and 5 and 3 and 6, respectively. Similarly, after the counterclockwise winding in slots 4 and 7, the second partial windings of the second and third phase are wound in the counterclockwise direction in slots 8 and 5 and 9 and 6, respectively. This procedure is repeated until all slots are filled. If the same winding profile is to be maintained throughout, the part of the first partial windings associated with the first, second and third phase to be inserted in slots 1, 2, 3, respectively, is left out of the slots until the last partial winding of the phases has been wound. The loose ends of the first partial windings are then pushed into the respective slots. After the partial windings are connected to each other to form the first, second and third main windings, the winding starts and the winding ends of these main windings are connected together to form the desired electrical configuration. In this connection, the start and end of the second winding are electrically interchanged, to create the required 120.degree. phase difference between all the windings.

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Schwieberdingen, Germany

Helmut Kreuzer