Kernforschungszentrum Karlsruhe Gmbh

Forschungszentrum Karlsruhe Gmbh

Karlsruher Institut Fur Technologie

Helmut Holleck

Harald Leiste

Michael Stüber

Sven Ulrich

Veit Schier

Michael Stuber

In a multi-functional hard material coating of a substrate wherein the hard material coating comprises a single phase crystalline structure including metastable mixed crystals of at least two hard material components which are not soluble in each other and comprise at least one metallic hard material and an ionic hard material whereby the advantages of metallic and ionic hard material components are combined.

Multifunctional hard material coating

In a wear protection layer comprising, disposed on a substrate, a plurality of individual layers including a first individual layer of a metallic hard material disposed directly on the substrate, periodically repeated composite arrangements of three individual layers comprising two individual layers of different metallic hard materials and one individual layer consisting of a covalent hard material are disposed on the first individual layer of a metallic hard material whereby the mechanical, physical and chemical properties of the metallic hard materials are combined with the properties of the covalent hard materials.

Wear protection layer

In a method of manufacturing a composite material structure consisting of a substrate with a layer of essentially pure sp.sup.2 - and sp.sup.3 -hybridized carbon with a sp.sup.3 -hybridized carbon proportion which increases toward the surface of the carbon layer, the carbon layer is deposited on the substrate by a PVD process using a magnetron sputtering apparatus in a process chamber in which an argon partial pressure of 0.6 to 1.0 pa is maintained and, during the carbon deposition, a bias voltage is maintained which is increased with increasing thickness of the layer from 0 to 300 volts.

Method of manufacturing a composite material

A primarily crystalline, titanium-containing protective layer of hard material with homogeneous distribution of elements on the surfaces of a substrate material. The protective layer comprises a stabilized mixed phase having a crystal structure made of a metallic hard material which is at least one material selected from TiN and TiC and a covalent hard material which is at least one material selected from SiC and Si.sub.3 N.sub.4.

Protective layer of hard material with homogeneous distribution of

A protective coating for metallic substrates consists of a plurality of layers having a total thickness ranging from 0.1 to 10.mu., an individual thickness for each layer ranging from 0.5 to 40 nm, and a total number of layers which does not exceed 20,000, each layer being comprised of one kind of at least two kinds of crystalline hard substances and being arranged in a sequentially alternating order with respect to the others, the crystalline hard substances having phase interfaces with respect to one another which are at least crystallographically partially coherent. In an alternate embodiment, the protective coating is a single layer which is a superfinely dispersed mixture of the crystalline hard substances. The multi-layered embodiment is provided by a method which includes positioning the metallic substrate in a physical vapor deposition apparatus; providing at least two cathodes in the apparatus, each cathode being comprised of a different kind of crystalline hard substance; continuously moving the metallic substrate sequentially past each cathode; and causing the vapor deposition of the crystalline hard substances on the metallic substrate as a protective coating having a plurality of layers. The single-layered embodiment is provided by an alternate method in which one cathode is provided and is comprised of at least two kinds of crystalline hard substances. These protective coatings have a resistance to wear which exceeds that for a coating comprised of any one of the crystalline hard substances alone.

Protective coating for metallic substrates

A hard alloy including at least one hard phase and a binary or multicomponent binder metal alloy, in which the hard substance comprises a finely dispersed, homogeneous distribution in the binder metal. The hard phase comprises a carbide of a Group IVb, Vb or VIb transition metal, and the binder metal alloy comprises a solid alloy of a Group IVb, Vb or VIb transition metal, with Re, Ru, Rh, Pd, Os, Ir, or Pt.

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Karlsruhe, Germany

Helmut Holleck