Schunk Sonosystems Gmbh

Heiko Strobel

Peter Wagner

Sebastian Rühl

Dieter Stroh

Udo Wagenbach

Sinan Koc

Manuel Fey

Sebastian Ruehl

Dennis Tobias Kaemmerer

Tim Hanika

Sabastian Ruhl

An ultrasonic metal welding device for welding electrical conductors using a compression chamber that is adjustable at least n height and that is delimited on opposite sides by a section of a sonotrode as a first delimiting surface and by at least one section of a counter electrode () as a second delimiting surface, wherein for welding, the counter electrode and the sonotrode are displaced relative to one another. The counter electrode used is one that comprises sections () of geometrically different working surfaces or is composed of at least two sections that are displaceable relative to one another.

Ultrasonic metal welding device

The invention relates to an ultrasonic metal welding device and a method for welding electrical conductors using a compression chamber that is adjustable at least in height and that is delimited on opposite sides by a section of a sonotrode as a first delimiting surface and by at least one section of a counter electrode () as a second delimiting surface, wherein for welding, the counter electrode and the sonotrode are displaced relative to one another. The counter electrode used is one that comprises sections () of geometrically different working surfaces or is composed of at least two sections that are displaceable relative to one another.

Method for welding electrical conductors by means of ultrasound and ultrasonic metal welding device

A device for welding rod-shaped electrical conductors and a sonotrode for such includes a compression space for receiving two connection regions of the conductors to be connected, said connection regions extending in a first axial direction (x-axis), the compression space being defined by a working surface of a sonotrode, which transmits ultrasonic vibrations, and a counterface of an anvil at two opposite sides in a second axial direction (z-axis) and by a boundary surface of a slider element, displaceable in the second axial direction (z-axis), and a boundary surface of a boundary element on two opposite sides in a third axial direction (y-axis). In a special contact zone, which is a section of the working surface of the sonotrode and serves to subject at least one connection region to ultrasonic vibrations, the working surface has a surface configuration that differs from a contact zone formed by the remaining working surface.

Device for welding rod-shaped electrical conductors and sonotrode for such a device

The invention relates to a device for welding rod-shaped electrical conductors () provided with an outer insulating sheath (), the device comprising a compression space () for receiving connecting regions of the conductors to be connected to each other, said compression space comprising at least one guiding element () for axially positioning the conductors.

Device for welding electrical conductors

The invention relates to a method for producing a node by welding at least one first stranded wire comprising individual wires to at least one second stranded wire comprising individual wires, the stranded wires being of different materials, in a compression chamber with adjustable height and width of an ultrasonic welding device, the width being adjusted by means of at least one lateral slide and the height by changing the distance between a sonotrode and a counter electrode of the ultrasonic welding device, the at least one first stranded wire being welded with a higher specific energy, under a higher pressure or with a greater ultrasonic vibration amplitude than the at least one second stranded.

Method for producing a node by welding with the same width for two welds

A method and apparatus for welding lines having metallic braids or strands to form an end node or transit node by introducing a first portion of each line into a compression space of an ultrasonic welding apparatus, wherein the first portions run along a straight line, wherein at least one line has a component at a distance from the end node or transit node to be welded, and at least the line which has the component is attenuated between the compression space and the contact element in a second portion by a change in profile of the line which is imposed using a deflection device. To this end, the line which has the component is oriented in extension of the straight line.

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Münzenberg, Germany

Heiko Strobel