Other

Hazem Haddad

David B Manley

The invention is a process for reducing capital and energy costs in ethylene recovery. Moderate pressure processing and thermally coupled fractionation steps are achieved through the use of integrator columns. Ethylene separation from cracked gas originating from ethane through gas oil feeds can now be done with thermodynamically efficient fractionation at capital cost competitive with low efficiency designs. Acetylene hydrogenation may be done before demethanization where desired, and dephlegmation is preferred to accomplish high-efficiency rectification of hydrogen and methane from ethylene. Open loop heat pumps can optionally be incorporated into the ethane/ethylene splitter fractionation step, whose desirability is controlled by optimization of capital and energy costs.

Low cost thermal coupling in ethylene recovery

The present invention is a process of high efficiency rectification zone separation of cracked or other ethylene-containing gas chilled primarily by two closed mixed refrigerant loops and at least part of the dephlegmated overhead gas. The composition of the mixed refrigerants is optimally chosen to obtain an extremely close approach between the process condensation temperatures in the high efficiency rectification zone and the temperature of the chilling streams. An approach of about 3.degree. F. to 8.degree. F. can be achieved for the full condensation curve in the high efficiency rectification zone operating with either ethane or naphtha derived cracked gas. Highly reliable and stable operation is obtained by closed refrigeration loops in the present invention, in addition to reducing high efficiency rectification zone design cost.

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Rolla, MO, United States of America

Hazem Haddad