Molex Corporation

International Business Machines Corporation

Hasmukh Shah

Thomas P Pellegrino

Frank A Harwath

Robert W DeRoss

Steven F Wright

Peter Ingwersen

Donald J Brinkman

Henry Zielke

Eric J Stenstrom

Glenn A Landgraf

Ronald Dudek

Richard L Patterson

Robert A Suthard

John G Cameron

David L Brunker

Robert A Klemmer

Richard A Johnson

Robert E Erklin, Sr

Eric P Bleuel

Leonard J Lickus

A system for manufacturing wire harness assemblies is provided. Each wire harness includes a shielded cable having a plurality of insulated conductors therein, with each conductor being terminated at its respective opposed ends and with the terminated ends being mounted in connector housings. The system includes a plurality of pallets that are movable along a conveyor to work stations at which various assembly steps are carried out. A first station is provided for mounting the cables to the pallet, such that the wires at the opposed ends are mounted in fixtures. A second station may selectively deposit drop wires into fixtures on the pallets. A third station trims and strips the ends of the wires and aligns the drop wires with the cable wires. A fourth station sequentially crimps terminals to the ends of the wires, with the pallet being indexable between successive crimps. The crimp apparatus adjusts to the required crimp height depending on the presence or absence of drop wires and the presence or absence of grounding clips. A fourth station tests for the presence of the terminals and inserts the terminated wires into housings.

Electrical harness assembly apparatus

A method is disclosed for terminating a coaxial connector to a coaxial cable. The coaxial connector has an elongated signal pin surrounded in part by an insulating jacket and an elongated shield member surrounding the insulating jacket while the coaxial cable has a signal wire surrounded by an inner insulating member, ground means surrounding the insulating jacket and an outer insulating sheath surrounding the ground means. The method includes providing an elongated conductive shield member having a front portion and a rear portion. The front portion of the shield member is secured onto the insulating jacket surrounding the signal pin whereby a portion of the signal pin is positioned within the rear portion. The ground means is electrically and mechanically bonded to the rear portion of the shield member. The signal wire is then electrically and mechanically bonded to an exposed portion of the signal pin within the rear portion of the shield member while the signal pin is held by the shield member. The rear portion of the shield member is then closed around the bonded portions of the signal wire and the ground means.

Method of terminating miniature coaxial electrical connector

In the exemplary embodiment of the invention, the miniature coaxial contact terminates a coaxial cable which includes a signal wire, an insulating jacket surrounding the signal wire, ground means surrounding the insulating jacket and an outer insulating sheath surrounding the ground means. The contact includes a signal pin having a contact end for mating with an appropriate receptacle contact and a terminating end having a coined portion for termination to the signal wire. Insulator means is provided about at least a portion of the signal pin. A grounding shield tube is provided about the insulator means. The tube has an inner surface for termination to the ground means of the cable.

Miniature coaxial electrical connector

A modular application tooling machine includes a base unit with a delivery station for electrical connectors, a intermittently operated connector feed drive system and a continuously operated work station drive system. Feed track modules define a connector feed track along which connectors are fed by pusher modules driven by the feed drive system. Work station modules powered on demand by the work station drive system carry out cycles of operation to perform operations on connectors in the feed track. One work station module terminates conductors into insulation displacement terminals of the electrical connectors and another work station module breaks off a carrier strip connected to the terminals.

Modular application tooling for electrical connectors

A termination machine for inserting wires into insulation displacement slots of terminals of an electrical connector. During each termination stroke, a connector locating member moves together with the termination blade to precisely position the connector for termination. A wire locator moves together with the termination blade and moves the wire into a guide slot in a template over the connector. When the blade, the wire and the connector are in precise alignment, the termination blade completes the termination stroke. A feed slide and pawl system moves the connector in steps equal to the terminal centerline spacing, and the feed stroke is selectively adjusted to skip voids where terminals are not to be terminated.

Method and apparatus for feeding and indexing a connector

Connector termination apparatus and method

Growing community of inventors

Wheaton, IL, United States of America

Hasmukh Shah