Denso Corporation

Denso Corpora Tion

Haruhiko Suzuki

Takehiro Saito

Noriyasu Kihara

Tetsuo Hariu

Masahiro Makino

Yoshinori Inuzuka

Hidekazu Watanabe

Yoshiyuki Kono

Takamitsu Kubota

Takashi Hamaoka

Takehito Mizunuma

Shigeru Hasegawa

Kimio Uchida

Hiroshi Takeyama

Yasuhiro Ootaka

Hiroshi Saji

An accelerator device having an organ structure includes a pad, a case, an inside movable mechanism, an arm, and a cover. The pad is pressed by a driver. The case is attachable to a vehicle body and includes a front wall, a rear wall, and an opened side. The inside movable mechanism is housed in the case and includes a shaft, a pedal, and a bias member. The arm penetrates an opening of the case so as to connect the pad to the pedal. The cover covers the opened side. The case on the vehicle body includes a drain passage positioned below a lowest position of a root of the pedal in a movement track while the pedal is moved from an accelerator idle state to an accelerator full-throttle state.

Accelerator device

A joined body includes: a first member having a hole; and a second member that is press-fitted to the hole. The second member has a second abutment surface abutting against a first abutment surface which is an inner wall of the first member forming the hole. A groove portion is defined on one of an inner wall of the first member and an outer wall of the second member, and has a groove formed to extend in a press-fitting direction of the second member to the first member. An insertion portion is formed to protrude in a radial direction from the other of the inner wall of the first member and the outer wall of the second member, and is inserted in the groove. The groove portion has an engagement portion that is able to be engaged with an end portion of the insertion portion in the press-fitting direction.

Joined body and accelerator device using the joined body

A pedal device includes a base disposed on an inner wall surface of a vehicle body, a pedal pad movable relative to the base, and a pad fixation portion configured to fix the pedal pad to be immovable relative to the base.

Pedal device

An accelerator device includes a pedal pad and a strain gauge. When a driver of a vehicle having the accelerator device depresses the pedal pad, the pedal pad is deformed in a direction of a blank arrow. The strain gauge senses the displacement amount of the pedal pad in the direction of the blank arrow and outputs an electric signal, which corresponds to the displacement amount, to an outside as the depression amount of the accelerator device. When the driver removes a foot from the pedal pad, the pedal pad returns to a state of the pedal pad that is not depressed by the driver. Therefore, it is possible to limit occurrence of that the depression amount of the pedal pad becomes an unintended value due to, for example, catching of the pedal pad by a floor mat. As a result, the accelerator device can reliably sense the depression amount.

The pedal device includes a pedal portion which the operator depresses, a pedal effort detecting portion being configured to detect the magnitude of the pedal effort in the depression direction when the operator depresses the pedal portion and being configured to output a signal corresponding to the magnitude of the pedal effort to the outside.

A terminal insert article includes a metal terminal, and a resin molded article in which the terminal is inserted. The molded article is formed by injection molding. When a position of the molded article into which molten resin is injected at time of the injection molding is referred to as a resin injection position, the resin injection position is formed in a projecting shape. The molded article includes a spherical surface part at an opposite position from the resin injection position. The spherical surface part has a spherical surface shape swollen out in a direction away from the resin injection position. A component that constitutes a rotation angle sensor, which detects a rotation angle of a rotatably-supported shaft, is inserted in the molded article.

Terminal insert article

In a fastening structure and an accelerator pedal device using the fastening structure, a screw is inserted into a screw insertion hole of a cover from a side of the cover facing away from a housing, and the screw is screwed into a screwing hole of a fastening portion of the housing. An annular space is provided between an edge of the screw insertion hole and the fastening portion.

Fastening structure and accelerator pedal device using same

An acceleration device includes: a support portion that has a communication passage, which communicates between a receiving space and an outside; a shaft that is rotatably supported by the support portion; a pedal boss portion that is located on a radially outer side of the shaft and is rotatable integrally with the shaft in the communication passage; a rotational angle sensor that is operable to sense a rotational angle of the shaft relative to the support portion; a pedal spring that urges rotation of the shaft in an accelerator closing direction; and a projection that is formed in a communication passage inner wall, which is an inner wall of the communication passage and is opposed to a boss portion outer wall of the pedal boss portion. The projection projects from the communication passage inner wall in a radially inward direction.

Acceleration device

An accelerator device includes a first cover that provides an internal space for housing a return spring and a failure region where the first cover engages a second cover. The failure region has a thickness configured to be thinner than a thickness of a body of the first cover. When a pedal rotates to open an accelerator, a second cover side friction member creates a force that pushes the second cover toward an outside of the device. The force is relayed to a contact portion of the first cover via a contact portion of the second cover and causes a failure of the failure region. As a result, the return spring is prevented from falling out of the internal space when the body breaks.

A limiting portion of a support member, which rotatably supports an accelerator pedal, forms a gap between a contacting portion of the accelerator pedal and the limiting portion in a state where the accelerator pedal is rotated in a depressing direction. A cover member is provided to one of the support member and the accelerator pedal and covers the gap at any rotational position of the accelerator pedal within a rotatable range of the accelerator pedal.

Accelerator apparatus

An accelerator pedal rotates a pedal rotor when depressed. Rotors located on both sides of the pedal rotor are relatively rotatable to the pedal rotor. Second helical teeth of the rotors project toward the pedal rotor and engage with first helical teeth of the pedal rotor to bias the rotors when the pedal rotor rotates in the accelerator opening direction. The pedal rotor is rotatable to an accelerator full-close position without interfering with the first helical teeth when the pedal rotor rotates in an accelerator closing direction. A first biasing unit biases the rotors in the accelerator closing direction. A second biasing unit biases the accelerator pedal or the pedal rotor in the accelerator closing direction.

An accelerator pedal is engaged with the rotor so that the accelerator pedal is pivotable about a rotation axis. A coil spring is arranged on a biasing axis that is generally tangential to an arc path, along which a protrusion of the rotor passes when the rotor rotates about the rotation axis. A holder is interposed between the protrusion of the rotor and the coil spring. A concave surface of the holder contacts a convex surface of the protrusion. A receiving portion of the holder receives the coil spring. The contact point is located between a second end and a first end of the coil spring. The concave surface of the holder and the convex surface of the protrusion are curved to satisfy a predetermined relationship.

Accelerator pedal module

A rotational angle sensor and a connector are provided at a first-side portion and a second-side portion, respectively, of a sensor holder. The first-side portion is engaged with a base through a primary engaging arrangement, and the second-side portion is engaged with the base through a secondary engaging arrangement. The secondary engaging arrangement includes secondary engaging portions of the sensor holder, which are provided in the second-side portion of the sensor holder and are engaged with the base. A distance from an engaging point between the secondary engaging portion of the sensor holder and the base to the sensor is longer than a distance from the engaging point between the secondary engaging portion of the sensor holder and the base to the connector.

An accelerator capable of detecting a turning angle of an accelerator pedal with high accuracy includes a bearing part, an urging part, an accelerator pedal, a stopper, and a turning angle sensor. The accelerator pedal has a turning shaft supported by the bearing part and is turned forward when a depressing force is applied thereto and is turned reversely when the urging force of the urging part is applied thereto. The stopper abuts against the accelerator pedal to limit the reverse turn of the accelerator pedal and substantially simultaneously guides the accelerator pedal in a direction equivalent to that which the urging force is applied. The turning angle sensor detects the turning angle of the accelerator pedal.

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Kariya, Japan

Haruhiko Suzuki