Wilhelm Hegenscheidt Gesellschaft Mbh

Wilhelm Hegenscheidt Gmbh

W. Hegenscheidt Gmbh

Hartwig Klosterhalfen

Helmut Wittkopp

Theodor Dombrowski

Alfred Heimann

Werner Kluft

Herbert Ligacz

Gerhardt Kluge

Dieter Lung

Jochen Fabry

In connection with machine tools it is frequently necessary to directly couple the motion sequence of a tool carrier and thus of the tool carried by the tool carrier, to the r.p.m. of a work piece, in order to perform certain motion sequences for each revolution of the work piece. In connection with machine tools in which the r.p.m. of the work piece depends on the work piece diameter, for example, in underfloor wheel set turning machines or turning machines, the r.p.m. is not known. Additionally, the unknown r.p.m. changes during the work piece machining. In order to achieve a synchronization in spite of the changing unknown r.p.m., the time necessary for performing one revolution of the work piece is measured and the time measurement is converted into a control signal for influencing the motion of the movable member such as the tool carrier in such a way that the motion of the tool carrier is influenced as a function of the measured time duration. The time measurement is repeated for each revolution of a substantial proportion of the total time needed for the machining of a work piece.

Method and apparatus for influencing the motion of a movable member

A method and apparatus measure or gage worn railroad wheel profiles for the purposes of ascertaining the location of the new profile relative to the worn profile. The new profile is to be produced by a reprofiling operation such as a truing. For this purpose characteristic points on the worn profile are contacted in a radial and axial direction by a sensor and the respective displacement of the sensor is measured or gaged relative to a zero or null point. The location of the sensed points is then compared in a computer with a given reference location on a corrected profile. The corrected profile is then contacted with the sensed or gaged point which will make it possible to restore a correct profile with the least possible material removal in a milling or machining operation. In the apparatus for performing this method the sensor for the contacting or gaging of the worn points is preferably supported on a cross-slide enabling the sensor to perform a sensing movement in the axial direction and in the radial direction, preferably under a computerized numerical control.

Method and apparatus for ascertaining the radial location of a new wheel

Conventional methods for reprofiling profiles of wheel sets by lathe machining predominantly produce continuous chips which interfere with the operating process, which can cause damage to the machine and which require continuous attention on the part of the operating personnel. The production of short fragmented chips through the use of suitable cutting edge geometry is impossible because of the continuous change of the cutting data during the reprofiling of such work pieces. In order to eliminate this problem, the profile is faced off or turned through the alternating use of hard-metal cutting materials and heavy-duty cutting materials and by adapting the cutting data to the cutting material then in use, wherein the heavy-duty cutting material is used in those profile regions in which a shock or sudden load on the cutting material is not expected, while the hard-metal cutting materials are used in the remaining regions. However, it is also possible to initially examine the wheels of the wheel set with regard to the presence of spots that would subject the lathe tools to a sudden shock or load; the examination results then determine the tools that are to be used as well as the cutting characteristics or data.

Method for reprofiling profiles of wheel sets

Chip separation is assured while turning work pieces, by causing an oscillating movement of the turning or lathe tool during the work piece rotation. The tool oscillation is controlled in response to the work piece rotation and so that the tool oscillates periodically along or rather relative to a line defined by the feed adavance vectors of the tool movement . The oscillation amplitude corresponds approximately to half the effective feed advance path for each work piece revolution. The wave length of the oscillation has a magnitude such that it itself or an integral multiple thereof, plus a half wave length, is equal to the momentary respective work piece circumference at the instantaneous point of contact between the tool and the work piece. Several ways are possible for imparting an oscillating movement to the tool support or tool supports.

Method and apparatus for achieving chip separation while machining work

Chip separation is assured while turning work pieces, by causing an oscillating movement of the turning or lathe tool during the work piece rotation. The tool oscillation is controlled in response to the work piece rotation and so that the tool oscillates periodically along or rather relative to a line defined by the feed advance vectors of the tool movement. The oscillation amplitude corresponds approximately to half the effective feed advance path for each work piece revolution. The wave length of the oscillation has a magnitude such that it itself or an integral multiple thereof, plus a half wave length, is equal to the momentary respective work piece circumference at the instantaneous point of contact between the tool and the work piece. Several ways are possible for imparting an oscillating movement to the tool support or tool supports.

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Duren, Germany

Hartwig Klosterhalfen