Honeywell International Inc.

Alliedsignal Inc.

Harry Lester Kington

Mark C Morris

Donald G Godfrey

James Piascik

Jason Smoke

Nagaraja S Rudrapatna

Jeff Howe

Deanna Pinar Chase

Amandine Miner

Nick A Nolcheff

Reza Oboodi

Bahram Jadidian

David K Jan

Robbie Joseph Adams

Eric Blumer

Michael T Barton

Paul Chipko

Vladimir K Tolpygo

Thomas E Strangman

Daniel Cregg Crites

Don Mittendorf

Walter Lee Meacham

Richard Bryce Fox

Charles S Lo

Martin Carlin Baker

Jimmy Wiggins

Bradley Reed Tucker

John Repp

Craig W Irwin

William F Hehmann

Yiping Hu

Richard David Conner

Donald L Palmer

Yoseph Gebre-Giorgis

Surendra Singh

Brian G Baughman

James Neumann

Anthony Martinez

Brian Hann

Lee Poandl

Timothy Darling

Courtney Murphy

William Weiss

Shezan Kanjiyani

Daniel Ryan

Richard Bye

William J Howe

John Meier

George Reimer

Dave Dischinger

Jeffrey J Aitchison

Steven J Pringnitz

Natalie Wali

Daira Legzdina

William C Baker

John Gintert

Charles J Alten

Douglas Hall

Michael G Volas

Jeffrey Aitchison

Ronald Goodwin

Michael T Todd Barton

Laurie Strom

Robert J Dawson

John S Cuccio, Jr

James D Fontana

Bradley R Tucker

Hallee Zox Deutchman

Andrew Szuromi

A shroud system for a gas turbine engine. The shroud system includes a support structure defining two stages. One shroud is disposed at one stage and another shroud is disposed at the other stage. A retention and positioning assembly is disposed on the support structure and positions and holds both shrouds relative to the support structure. A load transfer pin is located radially outward from each of the shrouds. A spring is coupled to the support structure and engages both load transfer pins. The spring applies forces on the load transfer pins toward their respective shroud. A retainer is coupled with the support structure and extends over both stages.

Shroud system with two-stage spring and retainer system for gas turbine engine shroud

A system for coupling a shroud to a case associated with a gas turbine engine includes the case having a mounting pad, and the shroud having a surface that faces the case. The system includes a load spreader having a spreader surface in contact with the surface of the shroud and a locator pin coupled to the mounting pad and the load spreader to couple the shroud to the case. The system includes a load spreader retainer coupled to the load spreader. The load spreader retainer is to distribute a force to the load spreader. The system includes a biasing system coupled about the mounting pad that includes a spring arm configured to apply the force to the load spreader retainer to maintain the spreader surface of the load spreader in contact with the surface of the shroud.

Spring biased shroud retention system for gas turbine engine

Ionic liquid bath plating methods for depositing aluminum-containing layers utilizing shaped consumable aluminum anodes are provided, as are turbomachine components having three dimensionally-tailored, aluminum-containing coatings produced from such aluminum-containing layers. In one embodiment, the ionic liquid bath plating method includes the step or process of obtaining a consumable aluminum anode including a workpiece-facing anode surface substantially conforming with the geometry of the non-planar workpiece surface. The workpiece-facing anode surface and the non-planar workpiece surface are positioned in an adjacent, non-contacting relationship, while the workpiece and the consumable aluminum anode are submerged in an ionic liquid aluminum plating bath. An electrical potential is then applied across the consumable aluminum anode and the workpiece to deposit an aluminum-containing layer onto the non-planar workpiece surface. In certain implementations, additional steps are then performed to convert or incorporate the aluminum-containing layer into a high temperature aluminum-containing coating, such as an aluminide coating.

Methods and articles relating to ionic liquid bath plating of aluminum-containing layers utilizing shaped consumable aluminum anodes

Methods for fabricating wires insulated by low porosity glass coatings are provided, as are high temperature electromagnetic (EM) devices containing such wires. In embodiments, a method for fabricating a high temperature EM device includes applying a glass coating precursor material onto a wire. The glass coating precursor material contains a first plurality of glass particles having an initial softening point. After application onto the wire, the glass coating precursor material is heat treated under process conditions producing a crystallized intermediary glass coating having a modified softening point exceeding the initial softening point. The crystallized intermediary glass coating is then infiltrated with a filler glass precursor material containing a second plurality of glass particles. After infiltration, the filler glass precursor material is heat treated to consolidate the second plurality of glass particles into the crystallized intermediary glass coating and thereby yield a low porosity glass coating adhered to the wire.

Low porosity glass coatings formed on coiled wires, high temperature devices containing the same, and methods for the fabrication thereof

Methods are disclosed for fabricating heat exchangers and Heat Exchanger (HX) tubes, as are heat exchangers fabricated in accordance with such methods. In embodiments, the method includes fabricating an HX tube by at least partially forming the elongated tube body utilizing a cold spray process during which a metallic feedstock powder is deposited over a removable mandrel. The HX tube is separated from the removable mandrel at some juncture following cold spray deposition of the tube body.

Heat exchangers, heat exchanger tubes, and additive manufacturing cold spray processes for producing the same

Embodiments of a methods for producing gas turbine engine rotors and other powdered metal articles having shaped internal cavities are provided. In one embodiment, the method includes consolidating a powdered metal body utilizing a hot isostatic pressing process to produce a rotor preform in which elongated sacrificial tubes are embedded. Acid or another solvent is directed into solvent inlet channels provided in the elongated sacrificial tubes to chemically dissolving the elongated sacrificial tubes and create shaped cavities within the rotor preform. The rotor preform is subject to further processing, such as machining, prior to or after chemical dissolution of the elongated sacrificial tubes to produce the completed gas turbine engine rotor.

Methods for producing gas turbine engine rotors and other powdered metal articles having shaped internal cavities

Systems and methods are provided for cleaning one or more cooling passages associated with a combustion chamber of a gas turbine engine. The gas turbine engine has a compressor section upstream from the combustion section. The method includes receiving a pressurized fluid from a source and directing the pressurized fluid through an inlet of a chamber such that a portion of a plurality of particles within the chamber is entrained within the pressurized fluid. The method includes injecting the pressurized fluid with the entrained portion of the plurality of particles downstream from the compressor section through an end wall of a diffuser and deswirl system upstream from a combustor plenum of the combustion section to clean the one or more cooling passages associated with the combustion chamber.

System and method for cleaning cooling passages of a combustion chamber

A system and method of monitoring for sand plugging in a gas turbine engine includes sensing differential pressure across a combustor during engine operation. The sensed differential pressure is processed to determine an amount of sand plugging of combustor cooling holes, and an alert is generated when the amount of sand plugging exceeds a predetermined threshold.

System and method for monitoring for sand plugging in gas turbine engines

Methods are disclosed for fabricating heat exchangers and Heat Exchanger (HX) tubes, as are heat exchangers fabricated in accordance with such methods. In embodiments, the method includes the steps or processes of obtaining a Non-Equilibrium Alloy (NEA) feedstock powder comprised of an alloy matrix throughout which at least one minority constituent is dispersed. The first minority constituent precipitates from the alloy matrix when the NEA feedstock powder is exposed to temperatures exceeding a critical temperature threshold (T) for a predetermined time period. A cold spray process is carried-out to at least partially form the HX tubes from the NEA feedstock powder; and the HX tubes are subsequently installed in the heat exchanger. The HX tubes are exposed to a maximum temperature (T) during the cold spray process, which is maintained below Tto substantially preserve the non-equilibrium state of the NEA feedstock powder through cold spray deposition.

Vane impingement tubes having blockage deterrent features are provided, as turbine nozzles containing blockage-resistant vane impingement tubes. In an embodiment, the turbine nozzle includes inner and outer annular endwalls, and turbine nozzle vanes arranged in an annular array between the outer and inner annular endwalls. Vane impingement tubes are inserted into the turbine nozzle vanes. The vane impingement tubes each includes a tube body, an impingement outlet formed in the tube body and configured to discharge airflow for impingement against one of the turbine nozzle vanes, a first flow-turning feature located in the tube body, and an inlet formed in the tube body and configured receive cooling airflow in a substantially radial direction. The first flow-turning feature is shaped and positioned to turn the airflow received through the inlet in a substantially axial direction, which is perpendicular to the radial direction, prior to discharge through the impingement outlet.

Blockage-resistant vane impingement tubes and turbine nozzles containing the same

Systems and methods are provided for cleaning one or more cooling passages associated with a combustion chamber of a gas turbine engine. The gas turbine engine has a compressor section upstream from the combustion chamber. In one embodiment, a method includes: receiving a pressurized fluid from a source; directing the pressurized fluid through an inlet of a chamber such that a portion of a plurality of particles within the chamber is entrained within the pressurized fluid; and injecting the pressurized fluid with the entrained portion of the plurality of particles downstream from the compressor section through an end wall of a diffuser and deswirl system of the gas turbine engine or through a plenum upstream from the combustion chamber to clean the one or more cooling passages associated with the combustion chamber.

Dual alloy Gas Turbine Engine (GTE) rotors and method for producing GTE rotors are provided. In one embodiment, the method include includes arranging bladed pieces in an annular grouping or ring formation such that shank-to-shank junctions are formed between circumferentially-adjacent bladed pieces. A first or bonding alloy is deposited along the shank-to-shank junctions utilizing a localized fusion deposition process to produce a plurality of alloy-filled joints, which join the bladed pieces in a bonded blade ring. The bonding alloy is preferably selected to have a ductility higher than and a melt point lower than the alloy from which the bladed pieces are produced. After deposition of the first alloy and formation of the alloy-filled joints, a hub disk is inserted into the central opening of the bonded blade ring. The hub disk and blade ring are then bonded utilizing, for example, a Hot Isostatic Pressing process.

Dual alloy gas turbine engine rotors and methods for the manufacture thereof

An inter-turbine duct includes a first annular wall with a ceramic composite material and including a first plurality of layers and a second plurality of layers, the first plurality of layers including a slot extending therethrough; and a first vane with a material of a metal alloy or a ceramic material. The first vane has a first end and a flange extending through the slot with the flange extending away from the first end and being retained between the first plurality of layers and the second plurality of layers of the first annular wall.

Inter-turbine ducts

Growing community of inventors

Scottsdale, AZ, United States of America

Harry Lester Kington