Hughes Electronics Corporation

Other

Harry C Jones

Carl W Peterson

Mir Akbar Ali

Gerald Wayne Swift

Florentino V Lee

A phased array (20) and method for constructing the same are disclosed. The phased array (20) includes a superstructure (22) with cavities (40) therein. A cover plate (28) is mounted to the superstructure (22) and cooperates with the cavities (40) to form cavity style filters therebetween and to form a box-beam type superstructure. Ideally, the superstructure (22) is self supporting. Electronic modules (32) and amplifiers (33) are mounted to the superstructure (22). The method includes machining a block of material to form a webbed superstructure with cavities (40) therein. A cover plate (28) is mounted to the superstructure (22) over the cavities (40) to form cavity style filters. Amplifiers (32) and antenna elements (30) are then affixed to the superstructure (22) and cover plate (28). Ideally, the cover plate (28) is affixed to the superstructure (22) using an electrically conductive adhesive. Preferably, a capacitive probe is inserted into the cavities (40) to electrically couple the filters to the antenna elements (30) and amplifiers (33).

Phased array with integrated bandpass filter superstructure

A ceramic-polymer composite material such as part of a microelectronics package is formed of a ceramic mixture of aluminum nitride and boron nitride, and a low-loss polymeric material. The amount of aluminum nitride is preferably from about 50 to about 90 weight percent of the ceramic mixture, but the relative amounts of the two ceramics may be adjusted to achieve thermal expansion and thermal conductivity properties required for a particular application. A mixture of the ceramics and uncured thermosetting polymeric resin is formed, pressed into the shape of the microelectronics base and/or lid, and heated (either concurrently or subsequently) to compress the mixture and cure the polymer.

Ceramic-polymer composite material and its use in microelectronics

An electronic structure is formed of alternating layers of a metal and a cured ceramic-polymer mixture. The ceramic-polymer mixture is prepared by mixing small ceramic particles into a flowable, curable polymer. The mixture is spread over a first metallic layer and, optionally, B-stage cured. Additional metallic layers and ceramic-polymer layers are added in alternating fashion. Metallic interconnects may be provided through overlying ceramic-polymer layers to a particular metallic layer. The resulting structure is heated to a moderate temperature to cure the polymer.

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Cerritos, CA, United States of America

Harry C Jones