Abb Technology Ag

Abb Power Td & Company

Westinghouse Electric Corporation

Harold R Younger

Egil Stryken

Thomas L Linsenbardt

Richard D Buckley

Darrell D Harris

Dennis J Struemph

John Wallumrod

Thomas J Lanoue

Rush Horton, Jr

Robert H Hollister

Garland B Ricketts

Paul Sz&aacute;sz

Charles H Sarver

Michael D White

Jerry W Crockett

A preferred method for manufacturing a transformer winding includes winding an electrical conductor into a first plurality of turns, placing an electrically insulating material having adhesive thereon over the first plurality of turns, and winding the electrical conductor into a second plurality of turns over the electrically insulating material. The preferred method also includes melting and curing the adhesive by energizing the electrical conductor so that a current greater than a rated current of the transformer winding flows through the electrical conductor.

Method for manufacturing a transformer winding

A preferred embodiment of a three-phase transformer includes a first, a second, and a third winding leg, and a first, a second, and a third winding positioned around the respective first, second, and third winding legs. The first, second, and third windings each includes an electrical conductor wound into a plurality of overlapping layers each formed by a plurality of adjacent turns of the electrical conductor, and an insulating material without end fill positioned between each of the overlapping layers. The electrical conductor has a transition portion formed therein between a first and a second of the overlapping layers. The transition portion is at least one of bent to form an offset in the electrical conductor, and secured to at least one of the plurality of adjacent turns.

Method for forming a winding for a three-phase transformer

An internal heating method for drying, gelling and final curing of epoxy resin insulation systems used for encapsulating dry type cast distribution transformer coils is disclosed. The internal method uses a Direct-Current (DC) power source to control and supply DC current to resistively heat the transformer coil encapsulated with a liquid resin under vacuum in a mold. DC current is applied to a given coil based on its conductor cross-sectional area and its epoxy resin quantity to achieve a specified temperature for drying, gelling and final curing. The temperature, controlled by DC resistive heating is maintained for a given period for each step.

DC voltage/current heating/gelling/curing of resin encapsulated distribution transformer coils

Twin metal billets are fed to dual circumferential grooves formed in a rotating wheel. The billets are advanced first to a wedge-shaped gap which deforms the billets and are then advanced to a die. The die has a die opening with a circumferentially discontinuous, annular cross-section. The metal from each billet merges in the die opening and exits therefrom in the form of a slit tube. The tube is then opened and flattened to form a flat strip by advancing the slit tube over a forming member having a progressively increasing width.

Method and apparatus for production of continuous metal strip

A metal piercing staple for piercing, securing and making electrical contact between a pair of wires in the form of a substantially U-shaped piece of metal having sharp ends and a plurality of metal piercing teeth depending from the U-shaped piece of metal between the sharp ends.

Transformer tap connector

An electrical inductive apparatus having a magnetic core with a rectangular core leg portion surrounded by a winding tube assembly around which is disposed a plurality of turns of an electrical conductor. The winding tube assembly consists of four members which interlock to form a rectangular opening around the core leg. Two of the members of the winding tube assembly, which are disposed adjacent the shorter dimension of the core leg, have a plano-convex cross-sectional configuration that resists movement of the electrical conductor along this axis of the core. A method of constructing an electrical winding for an electrical inductive apparatus having a rectangular core leg is disclosed.

Electrical inductive apparatus

Growing community of inventors

Halifax, VA, United States of America

Harold R Younger