Delphic Research Laboratories, Inc.

Pyrotite Corporation

Harold Ellis

Alexander De Fonso

Stephen Rosa

A novel, non-combustible thin coating, applied as an air-setting paint, is used to form a coherent fire-barrier on or between susceptible wood or plastic substrates, or other substances. Consisting of a paint-like slurry of three separate but compatible and mutually synergistic co-bonding systems, viz. magnesium 'oxychloride' cement, plus high alumina mono-calcium aluminate cement, plus colloidal silica dispersed in dimethyl formamide (DMF), and utilizing an aqueous solution of magnesium chloride as the common hydrating fluid for the two cements, the coating retains its structural integrity through prolonged exposure to flame temperatures of 2000.degree. F. The coating takes advantage of its brilliant whiteness to act as a thermal radiation reflector for the high radiation component of most flames. Used alone, or in combination with structural reinforcing geotextiles, such as non-woven spunbonded polyester fabric, or woven and non-woven fiberglass or other natural or synthetic fabrics to form a laminate, the coating, while serving only transitorily as a heat barrier, effectively prevents the ignition of and flame spread of fire on the coated substrate. When placed between substrates at the partial sacrifice of the surface directly exposed to flame, it protects the back-substrate, and thus maintains structural integrity, as well as preventing the spread of flame to adjacent areas. The coating thus acts as a 'fire-barrier' for which there are numerous applications.

Fire barrier coating and fire barrier plywood

A novel method is presented for converting plywood, wall panelling, and laminated sheathing (doorskin, resin-impregnated paper generally termed 'Mica', and other combinations of laminated wood and/or wood plastic products) used in construction, into a fire barrier which not only decreases the spread of flame along the surface, but prevents the penetration of flame into the interior of the product and through to the opposite side, and thus enables these products to function as a 'fire-barrier' under ordinary fire conditions normally associated with home, apartment, commercial, industrial, ship/boat and aircraft fires. The method consists of substituting a non-combustible, high temperature-resistant coating, which in itself has adequate adhesive properties to substitute for the presently used adhesives in the laminated wood and wood/plastic structures, for one or more of the adhesive layers, herein termed the internal or 'submerged' coatings. The coating may be used alone, or in the form of an impregnated sheet of woven or non-woven fabric made from fiberglass, carbon, aramid ('Kevlar'), quartz, polyester, nylon, or other natural or synthetic or inorganic fibers. The impregnated fabric adds tensile strength and flexural modulus to the laminate and may be used as the bonding agent (adhesive) alone or in combination with the currently used adhesives (e.g. phenol-formaldehyde, urea formaldehyde, resorcinol, melamine, melamine urea, urea, etc.). The cited examples consist of a synergistic combination of two and three non-combustible inorganic bonding systems: viz. magnesium 'oxychloride' or magnesium 'oxysulphate' cements, along with high alumina calcium aluminate cement; and with or without colloidal silica. These non-combustible formulations are compatible with some of the currently used plywood phenolic, urea and resorcinol adhesives, and may be mixed together so that only one application and curing cycle is required and still imparts the fire-barrier properties inherent in the coating and coating laminate.

Fire-barrier plywood

A novel, non-combustible thin coating, applied as an air-setting paint, is used to form a coherent fire-barrier on or between susceptible wood or plastic substrates, or other substances. Consisting of a paint-like slurry of three separate but compatible and mutually synergistic co-bonding systems, viz. magnesium 'oxychloride' cement, plus high alumina mono-calcium aluminate cement, plus colloidal silica dispersed in dimethyl formamide (DMF), and utilizing an aqueous solution of magnesium chloride as the common hydrating fluid for the two cements, the coating retains its structural integrity through prolonged exposure to flame temperatures of 2000.degree. F. The coating takes advantage of its brilliant whiteness to act as a thermal radiation reflector for the high radiation component of most flames. Used alone, or in combination with structural reinforcing geotextiles, such as non-woven spun-bonded polyester fabric, or woven and non-woven fiberglass or other natural or synthetic fabrics to form a laminate, the coating, while serving only transitorily as a heat barrier, effectively prevents the ignition of and flame spread of fire on the coated substrate. When placed between substrates at the partial sacrifice of the surface directly exposed to flame, it protects the back-substrate, and thus maintains structural integrity, as well as preventing the spread of flame to adjacent areas. The coating thus acts as a 'fire-barrier' for which there are numerous applications.

Fire barrier coating composition containing magnesium oxychlorides and

A unitary, composite laminated article comprises an electrically insulating top layer and an electrically insulating bottom layer. Applied to the inner surfaces of each of these layers is a barrier layer substantially impermeable to moisture and water vapor. A substantially continuous electrically conductive layer of substantially uniform thickness is interposed between the barrier layers. The electrically conductive layer is comprised mainly of carbon and is capable of emitting electromagnetic radiation when an electric current is passed therethrough. In contact with the electrically conductive layer is electrical conductor means. The top layer and bottom layer are sealed together to thereby form an enclosed laminate. The electrically conductive layer exhibits very stable resistivity. The use of the article as a radiant heating device and a method for its manufacture are provided. The device is especially useful for personal comfort heating and as a heat source in commercial, residential and industrial establishments.

Solid state electrically conductive laminate

An electrically conductive composition comprises a particulate, homogeneous blend of:

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Miami, FL, United States of America

Harold Ellis