Exxonmobil Chemical Patents Inc.

Hari Nair

Christopher Lynn Becker

Charles Morris Smith

James Richardson Lattner

Keith Holroyd Kuechler

Wenyih Frank Lai

Christine Nicole Elia

Doron Levin

Michel Molinier

Shifang Luke Luo

Francisco Manuel Benitez

Michael Salciccioli

Joshua I Cutler

Scott Jeffrey Weigel

Jane C Cheng

Chuansheng Bai

Jihad Mohammed Dakka

Kun Wang

Tan-Jen Chen

Robert G Tinger

Jason D Davis

Roberto Garcia

Xiaobo Zheng

Nicholas S Rollman

Meha Rungta

James C Vartuli

Teng Xu

Terry Eugene Helton

Gabor Kiss

Bryan A Patel

John Frances Brody

John Slocum Coleman

Nikolaos Soultanidis

Vetkav Rajagopalan Eswaran

Jeffrey L Andrews

Glenn C Wood

Travis A Reine

Kevin B Daly

Ryan A Sothen

Karen S Nimmo

Krystle J Chavez

Travis Allen Reine

In one embodiment, a reactor includes a reactor body and a reactor head. The reactor head has a reactor head body and one or more inlets disposed tangentially to the reactor head body. In one embodiment, a polymerization process for forming polymer includes introducing in a first direction a stream including a monomer. The stream and a catalyst system are flowed in a second direction through at least one internal heat exchanger. The second direction is substantially orthogonal to the first direction. The reaction zone includes at least one internal heat exchanger. At least a portion of the monomer of the stream is polymerized in the reaction zone to produce a polymer product. The polymer product is recovered from the reaction zone.

Reactor for polymerization process

A process and related system for producing para-xylene (PX). In an embodiment, the process includes (a) separating a feed stream comprising Caromatic hydrocarbons into a toluene containing stream and a Chydrocarbon containing stream and (b) contacting at least part of the toluene containing stream with a methylating agent in a methylation unit to convert toluene to xylenes and produce a methylated effluent stream. In addition, the process includes (c) recovering PX from the methylated effluent stream in (b) to produce a PX depleted stream and (d) transalkylating the PX depleted stream to produce a transalkylation effluent stream. The transalkylation effluent stream includes a higher concentration of toluene than the PX depleted stream. Further, the process includes (e) converting at least some ethylbenzene (EB) within the Chydrocarbon containing stream into toluene and (f) flowing the toluene converted in (e) to the contacting in (b).

Xylene production processes and systems

Disclosed are processes for conversion of a feedstock comprising Caromatic hydrocarbons to lighter aromatic products in which the feedstock and optionally hydrogen are contacted in the presence of the catalyst composition under conversion conditions effective to dealkylate and transalkylate said Caromatic hydrocarbons to produce said lighter aromatic products comprising benzene, toluene and xylene. The catalyst composition comprises a zeolite, a first metal, and a second metal, and is treated with a source of sulfur and/or a source of steam.

Heavy aromatics conversion processes and catalyst compositions used therein

Alkyl-demethylation of C2+-hydrocarbyl substituted aromatic hydrocarbons can be utilized to treat one or more of a heavy naphtha reformate stream, a hydrotreated SCN stream, a C8 aromatic hydrocarbon isomerization feed stream, a C9+ aromatic hydrocarbon transalkylation feed stream, and similar hydrocarbon streams to produce additional quantity of xylene products.

Processes for converting aromatic hydrocarbons via alkyl-demethylation

Transalkylation processes for converting aromatic hydrocarbons comprising alkyl-demethylation

Disclosed is a transalkylation process for making an aromatic material between a light aromatic material and a heavier aromatic material in the presence of hydrogen and a transalkylation catalyst comprising a hydrogenation component and a transalkylation component. The process comprises conducting the transalkylation reaction under conditions conducive to reducing the amount of cyclic compounds in the transalkylation reaction mixture in the beginning phase of the operation that is different from the conditions after the beginning phase. The invention is useful, e.g., in transalkylation between toluene and C9+ aromatic feed materials to produce xylenes and/or benzene.

Transalkylation process

Systems and methods are provided for forming para-xylene from aromatics-containing streams having reduced or minimized amounts of Cside chains. Reduced or minimized amounts of Cside chains can provide benefits for improving and/or allowing modification of transalkylation conditions, xylene isomerization conditions, or a combination thereof. Such aromatics-containing streams can be formed, for example, by conversion of methyl halide, methanol, syngas, and/or dimethyl ether to aromatics by an aromatic conversion process. The methyl halide, methanol, syngas, and/or dimethyl ether can be formed by conversion of methane.

Process for converting alkanes to para-xylene

A process and catalyst system is disclosed for producing para-xylene from a Chydrocarbon mixture comprising ethylbenzene and at least one xylene isomer other than para-xylene. The process modifies the conventional process by operating with a higher weight hourly space velocity, lower pressure and lower hydrogen partial pressure, which allows production of on-specification benzene product without penalty with respect to ethylbenzene conversion, para-xylene approach to equilibrium or xylene losses. The catalyst system comprises a first catalyst bed comprising a first zeolite having a constraint index from 1 to 12 and an average crystal size from 0.1 to 1 micron and a platinum hydrogenation component, and a second catalyst bed comprising a second zeolite having a constraint index ranging from 1 to 12 and an average crystal size of less than 0.1 micron and a rhenium hydrogenation component.

Method and catalyst system for improving benzene purity in a xylenes isomerization process

A catalyst system is disclosed for producing para-xylene from a Chydrocarbon mixture comprising ethylbenzene and at least one xylene isomer other than para-xylene. The catalyst system comprises a first catalyst bed and a second catalyst bed. The first catalyst bed comprises a first zeolite and a rhenium hydrogenation component. The first zeolite has a constraint index from 1 to 12, an average crystal size from 0.1 to 1 micron and has been selectivated to have an ortho-xylene sorption time of greater than 1200 minutes based on its capacity to sorb 30% of the equilibrium capacity of ortho-xylene at 120&#xb0; C. and an ortho-xylene partial pressure of 4.5&#xb1;0.8 mm of mercury. The second catalyst bed comprises a second zeolite and a rhenium hydrogenation component. The second zeolite has a constraint index ranging from 1 to 12 and an average crystal size of less than 0.1 micron.

Method and catalyst system for the production of para-xylene

Disclosed is a catalyst composition and its use in a process for the conversion of a feedstock containing C+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene. The catalyst composition comprises a first zeolite having a constraint index of 3 to 12, a second zeolite comprising a mordenite zeolite synthesized from TEA or MTEA, at least one first metal of Group 10 of the IUPAC Periodic Table, and at least one second metal of Group 11 to 15 of the IUPAC Periodic Table, wherein said mordenite zeolite has a mesopore surface area of greater than 30 m/g and said mordenite zeolite comprises agglomerates composed of primary crystallites, wherein said primary crystallites have an average primary crystal size as measured by TEM of less than 80 nm and an aspect ratio of less than 2.

Catalyst compositions and use in heavy aromatics conversion processes

Disclosed is a catalyst composition and its use in a process for the conversion of a feedstock containing C+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene. The catalyst composition comprises a mordenite zeolite synthesized from TEA or MTEA, optionally at least one first metal of Group 10 of the IUPAC Periodic Table, and optionally at least one second metal of Group 11 to 15 of the IUPAC Periodic Table, wherein said mordenite zeolite has a mesopore surface area of greater than 30 m/g and said mordenite zeolite comprises agglomerates composed of primary crystallites, wherein said primary crystallites have an average primary crystal size as measured by TEM of less than 80 nm and an aspect ratio of less than 2.

Disclosed are a catalyst system and its use in a process for the conversion of a feedstock containing C+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene. The catalyst system comprises (a) a first catalyst bed comprising a first catalyst composition, said first catalyst composition comprising a zeolite having a constraint index of 3 to 12 combined (i) optionally with at least one first metal of Group 10 of the IUPAC Periodic Table, and (ii) optionally with at least one second metal of Group 11 to 15 of the IUPAC Periodic Table; and (b) a second catalyst bed comprising a second catalyst composition, said second catalyst composition comprising (i) a meso-mordenite zeolite, combined (ii) optionally with at least one first metal of Group 10 of the IUPAC Periodic Table, and (iii) optionally with at least one second metal of Group 11 to 15 of the IUPAC Periodic Table, wherein said meso-mordenite zeolite is synthesized from TEA or MTEA and having a mesopore surface area of greater than 30 m/g and said meso-mordenite zeolite comprises agglomerates composed of primary crystallites, wherein said primary crystallites have an average primary crystal size as measured by TEM of less than 80 nm and an aspect ratio of less than 2.

Catalyst system and use in heavy aromatics conversion processes

In a process for producing phenol, a cleavage feed comprising cyclohexylbenzene hydroperoxide is supplied to a cleavage reaction zone and a cleavage reaction mixture comprising the cleavage feed is contacted in the cleavage reaction zone with a solid acid catalyst under conditions effective to produce a cleavage effluent comprising phenol and cyclohexanone. The cleavage effluent is then divided into at least a cleavage product and a cleavage recycle and the cleavage recycle and a polar solvent is supplied to the cleavage reaction zone to produce the cleavage reaction mixture with the cleavage feed. Preferably, the polar solvent is combined with the cleavage recycle before being charged into the cleavage reaction zone.

Process for producing phenol and/or cyclohexanone

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Somerville, NJ, United States of America

Hari Nair