Eaton Corporation

Diesel Engine Retarders, Inc.

Jacobs Brake Technology Corporation

Caterpillar Inc.

Detroit Diesel Corporation

Green Vision Technology, LLC

Jacobs Vehicle Systems, Inc.

Haoran Hu

James Edward McCarthy, Jr

Thomas R Stover

Jiyang Yan

John A Konopka

Timothy J Morscheck

Karen Evelyn Bevan

Johannes Walter Reuter

Subbaraya Radhamohan

Kathryn A Miles

Patrick M Watts

Vishal Singh

Diane C Wiersma

Bryan Edward Nelson

Joseph M Vorih

Lawrence C Kennedy

Ronald Michael Tkac

Real Mercier

David Merrion

Joseph Vorih

A solar powered generator () has thermoelectric elements adjacent to and below solar cells. Concentrated sunlight is provided. A heat sink (), which can be variable in temperature or efficiency, is in contact with the cold junction () of the thermoelectric device (). The thermal resistivity is designed in relation to the energy flux, whereby the thermoelectric device () develops a gradient of several hundred Kelvin. Preferably the solar cell comprises a high band gap energy semi-conductor. The generator () maintains relatively consistent efficiency over a range of cold junction () temperatures. The heat sink () can be a hot water system. High efficiencies are achieved using nanocomposite thermoelectric materials. Evenly but thinly dispersing the thermoelectric segments in a matrix of highly insulating material reduces the amount of material required for the segments without sacrificing performance. A unitary construction of the solar cell and thermoelectric elements provides further advantages.

Combined solar/thermal (CHP) heat and power for residential and industrial buildings

A distinctive method of operating an internal combustion engine in a low-temperature combustion mode. An engine combustion chamber is provided with fuel and air charges before combustion conditions are reached. The fuel charge is sufficient to provide a fuel-air equivalence ratio of at least 1.05. The fuel and air are allowed to mix prior to combustion. The fuel is provided to the combustion chamber at least 20 crank angle degrees before top dead center. The fuel and air charges are regulated such that the mixture auto-ignites as a result of the heat and pressure generated by the compression stroke. The amounts are further regulated such that combustion occurs below a temperature at which significant soot production occurs. In one embodiment, early intake valve closing is used to limit the air charge. The method provides a rich low temperature combustion mode operation, which has several applications.

System and method of operating internal combustion engines at fuel rich low-temperature- combustion mode as an on-board reformer for solid oxide fuel cell-powered vehicles

One aspect of the invention relates to a power generation system that has an internal combustion engine that operates in a low temperature combustion mode to produce an engine exhaust that is low in NOx and particulate matter. The exhaust is treated by a fuel cell to remove organic compounds and CO while producing useful power. Another aspect of the invention relates to controlling the adiabatic flame temperature by EGR drawing from upstream of the fuel cell. A further aspect of the invention relates to treating engine exhaust with a reducing catalyst and then with a fuel cell. A still further aspect of the invention relates to treating exhaust with an intermediate temperature solid oxide fuel cell. A further aspect of the invention relates to a system equipped with a valve allowing exhaust to selectively bypass a fuel cell.

Clean power system

One aspect of the invention relates an exhaust treatment system having an SCR reactor following a NOx adsorber. Syn gas is used to regenerate the NOx adsorber. Another aspect relates to an LNT/SCR provided with an ammonia source separate from the LNT. A further aspect relates to a system comprising first and second LNTs and one or more SCRs downstream of the LNTs. A still further aspect relates to a device comprising first and second NOx adsorbers contained in a single housing. Another aspect relates to coating a surface of a moving part in an exhaust system with an oxidation catalyst to mitigate fouling. Additional aspects of the invention relate to strategies for controlling one or more of the time to initiate a regeneration cycle, the time to terminate a regeneration cycle, and the reductant injection rate during regeneration of LNT/SCR exhaust treatment systems.

Hybrid catalyst system for exhaust emissions reduction

One aspect of the invention relates to a clean power generation system in which an internal combustion engine is operated to produce shaft power and an exhaust stream. The exhaust stream is processed by a fuel cell. Fluctuations in power demand are met, at least in part, by increasing or decreasing power output from the fuel cell and/or power uptake or output from a power storage device. The engine can operate at a relatively constant rate, providing a steady exhaust stream, which facilitates pollution control and fuel cell operation. According to another aspect of the invention, the exhaust of an engine is treated with a fuel cell having an electrolyte that conducts protons. In addition to removing pollutants from the exhaust while generating useful power, the fuel cell can provide a supply of low acidity water. The water can be used in the fuel reformer.

A power generation system comprising a LNT for exhaust aftertreatment. The LNT has an effective operating temperature range. When the LNT is near a limit of its effective operating temperature range, the transmission is used to select operating points that increase the LNT's effectiveness. Generally, these operating points reduce the exhaust flow rate, although other factors such as the exhaust temperature may also be taken into account in selecting the operating points. Preferably, the LNT's effective operating temperature-range includes exhaust temperatures produced by the engine at its point of peak power output, whereby the LNT does not approach the limits of its effective operating temperature range except when the engine is at less than peak power. At lower power levels, it is generally possible to select operating points that provide lower exhaust flow rates than the flow rate occurring at the peak power level.

Exhaust aftertreatment system with transmission control

An exhaust aftertreatment system comprising two or more branches, at least one of which contains a NOx adsorber-catalyst. The branches unite downstream into a trailing conduit that contains an ammonia-SCR catalyst. Ammonia generated by the NOx adsorber-catalyst during regeneration is stored for later use by the SCR catalyst. One advantage of this configuration is a continuous or near continuous presence of oxygen within the trailing exhaust conduit. The continuous presence of improves the efficiency of the SCR catalyst. Another concept is to configure a multi-branch exhaust aftertreatment system without valves, dampers, or other electronically controlled devices adapted to selectively alter the distribution of the exhaust between the branches. The absence of such devices generally results in a comparatively balanced division of exhaust between the branches. One benefit of this configuration is improved reliability as compared to systems that use valves.

Valveless dual leg exhaust aftertreatment system

In an exhaust aftertreatment system comprising a NOx adsorber-catalyst followed by an SCR catalyst, means are provided for preventing the SCR catalyst from becoming heated to near the same peak temperatures as the NOx adsorber-catalyst during desulfation. In one embodiment, the means is a thermal mass between the NOx adsorber-catalyst and the SCR catalyst. In another embodiment, the means is a valve configured to selectively divert exhaust leaving the NOx adsorber-catalyst from the SCR catalyst. In a method of the invention, the NOx adsorber-catalyst temperature is cycled during desulfation. The peaks of the cycles are within an appropriate temperature range for desulfating the NOx adsorber-catalyst, but the average temperature is below the temperature range at which the SCR catalyst is damaged. The temperature peaks are damped as they travel from the NOx adsorber-catalyst to the SCR, whereby the SCR experiences much lower peak temperatures than the NOx adsorber-catalyst.

Thermal management of hybrid LNT/SCR aftertreatment during desulfation

The invention relates to a power generation system with a continuously operating fuel reformer. Preferably, the fuel reformer is either off, warming up, or operating with an essentially constant fueling rate. Some of the reformed fuel is intermittently used to regenerate a NOx trap that treats the exhaust of an internal combustion engine. Any reformed fuel not used for other purposes is supplied to a fuel cell. The fuel reformer does not shut down between NOx trap regeneration cycles except when the engine is also shut down. The invention substantially eliminates issues of reformer response time as they relate to NOx trap regeneration.

Mechanism and method of combined fuel reformer and dosing system for exhaust aftertreatment and anti-idle SOFC APU

One or more parameters for denitration or desulfations of a LNT is varied, whereby the saturation of NOx and/or SOx in the LNT is reduced to a lower level when an operating state makes the LNT otherwise less effective or places a greater demand for conversion efficiency on the LNT. The operating state can relate to whether the LNT is at the limit of its effective operating temperature range, a degree of poisoning, or an engine operating state. Selectively tolerating high degrees of sulfur poisoning or NOx saturation during periods of low exhaust flow allows the efficiency of denitrations and/or desulfations to be increased over a large portion of a vehicle's operating cycle, particularly when the engine uses a CVT. Another concept relates to a power generation system comprising an engine tuned to efficiently operate in a narrow speed range for all levels of power output.

Narrow speed range diesel-powered engine system w/ aftertreatment devices

One aspect of the invention relates to a particulate filter useful in treating exhaust from a diesel-power vehicle. The particulate filter comprises filter elements for removing particulate matter and an ammonia SCR catalyst. Ammonia can be produced during regeneration of an NOx adsorbant. The adsorbant can be contained in a separate device upstream of the particulate filter or be incorporated within the particulate filter. Another aspect of the invention relates to a method of cleaning exhaust comprising passing the exhaust over an NOx adsorber to adsorb a portion of NOx from the exhaust; passing the exhaust through a particulate filter to remove particulate matter from the exhaust; and removing a further portion of NOx from the exhaust by reducing it with ammonia over an ammonia SCR catalyst. Preferably, a catalyst contained within the adsorbant provides NOfor continuously regenerating the particulate filter.

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A hybrid powertrain and method for operating same in which the operation of the engine is modified to effect an improvement in the fuel economy and/or emissions performance of the hybrid powertrain. In one embodiment, the battery of the powertrain is employed to provide auxiliary heat to an engine aftertreatment system to thereby improve the effectiveness of the aftertreatment system. In another embodiment, various components of the engine, such as a water pump, are wholly or partly operated by electric motors that receive power from the battery of the powertrain. In another embodiment, engine braking can be employed in situations where regenerative braking does not provide sufficient braking torque. In a further embodiment, the engine valves may be selectively opened to reduce pumping losses associated with the back-driving of the engine.

Internal combustion engines for hybrid powertrain

One aspect of the invention relates to cooled internal EGR. Cooled internal EGR is achieved by selectively admitting exhaust to an intake manifold. A heat exchanger is used to cool the exhaust within the intake manifold. Another aspect of the invention related to an intake manifold adapted for internal EGR cooling. The manifold has a bulge to retain exhaust, whereby the exhaust admitted to the intake side for internal EGR generally does not flow past the intake manifold and significantly heat or foul any upstream portion of the system. The manifold further includes a heat exchanger for cooling the exhaust. A further aspect of the invention relates to a method of reducing the response time of an EGR system. The method comprises providing a temporary increase in an internal EGR rate during a transition from a first to a second external EGR rate.

Internal EGR cooler

A high-pressure connector for a fuel injection system including an elongated body having an inlet that is in fluid communication with a source of high-pressure fuel, an outlet in fluid communication with the inlet of a fuel injector and a fuel passage extending therebetween. A filter is supported within the fuel passage and acts to filter particulates from the high-pressure fuel. A fuel flow limiter is supported within the fuel passage and is operable to provide predetermined quantities of fuel to pass between the inlet and the outlet at each injection event during normal operation of the combustion chamber serviced by the injector and to automatically terminate fuel flow through the connector in the event of a malfunction at the combustion chamber.

Growing community of inventors

Novi, MI, United States of America

Haoran Hu