Ningbo Sanhan Alloy Material Co., Ltd.

Qingdao University of Technology

Qingdao University of Technology Ningbo Sanhan Alloy Material Co., Ltd.

Haogang Li

Changhe Li

Yanbin Zhang

Min Yang

Teng Gao

Mingzheng Liu

Shuo Yin

Liang Luo

Haizhou Xu

Huaping Hong

Lizhi Tang

Huajun Cao

Bingheng Lu

Xin Cui

Yuying Yang

Jie Xu

Weixi Ji

Wuxing Ma

Huiming Luo

Shuai Chen

Binhui Wan

Yali Hou

Runze Li

Xiaoming Wang

Wenfeng Ding

Cong Mao

Xuefeng Xu

An intelligent production line for turning tool bit cavities and an application method are provided, which solve the problem that a production line in the prior art has low working efficiency. The intelligent production line has the beneficial effects of a compact arrangement structure, higher safety and improved working efficiency. The intelligent production line for turning tool bit cavities includes a robot. Material tables and at least one machining center are arranged around the robot. A transfer station used for transferring materials is arranged between the machining center and the robot. A protective fence is arranged between a position above the material tables and the robot, and between the transfer station and the robot. The robot is provided with a mechanical arm including a base plate. The base plate is provided with at least one clamping jaw and fixed with a laser detecting unit for detecting the materials.

Intelligent production line for turning tool bit cavities and use method thereof

The present disclosure provides a carbide blade cutter head filling device and method, and relates to the field of alloy blade processing. The carbide blade cutter head filling device includes a feeding unit, a storage unit, a loading unit and a discharging unit which are arranged successively. The output end of the feeding unit is matched with the input end of the storage unit through the guide mechanism. The output end of the storage unit faces a conveying tray of the loading unit. The conveying tray is provided with a plurality of group of transition holes for accommodating blades. A receiving mechanism for accommodating a cutter head is arranged below the falling pull plate of the discharging unit. The falling pull plate adjusts the communication and isolation between the transition hole and the cutter head in the receiving mechanism by changing the relative position of the falling pull plate and the transition hole. A function of automatically feeding and loading the cutter head is fulfilled, the scattered blades are loaded into the cutter heads in batches instead of manually completing repeated work in a process of loading the blade into the cutter head. Therefore, the labor intensity of workers is reduced, the production efficiency is improved, and the blade production cost is reduced.

Carbide blade cutter head filling device and method

A multi-station self-positioning floating clamping and workpiece automatic flip intelligent fixture system includes a linear motion device, a workpiece automatic flip device and a self-positioning floating clamping device. A bottom portion of the workpiece automatic flip device is connected to the linear motion device, which drives the workpiece automatic flip device to move horizontally; the self-positioning floating clamping device clamps the workpiece, the workpiece automatic flip device is arranged opposite to the self-positioning floating clamping device, and the workpiece automatic flip device clamps the workpiece and drives the workpiece to turn over; and the workpiece automatic flip device includes a rotary cylinder, which is connected to a hydraulic cylinder, a piston rod of the hydraulic cylinder is connected to a mechanical claw opening-and-closing finger through a hinge mechanism, and the hydraulic cylinder reciprocates to drive the mechanical claw opening-and-closing finger to open and close to clamp or release the workpiece.

Multi-station self-positioning floating clamping and workpiece automatic flip intelligent fixture system

A multi-station turning tool includes a lower bottom plate mechanism. A first hydraulic pipeline arranged in hydraulic fluid to an upper and an end face clamping hydraulic cylinders; a supporting plate mechanism internally provided with an air-detection pipeline; a positioning mechanism includes a substrate and a plurality of supporting blocks; an upper clamping mechanism includes a V-shaped clamping block connected to an upper clamping big arm that's connected to the upper clamping hydraulic cylinder; an end face clamping mechanism includes an end face clamping block that's connected to an end face clamping big arm that's connected to the end face clamping hydraulic cylinder through a piston ejector rod; an end face clamping air-detection mechanism includes an air pressure detection component, connected to a controller, and is capable of detecting a pressure of the air-detection pipeline to identify working states of the positioning mechanism and the upper clamping mechanisms.

Multi-station turning tool bit milling fixture system

The present invention relates to a carbide tool cleaning and coating production line and a method, including a cleaning device including a support frame, a cleaning mechanism and a drying mechanism are sequentially disposed under the support frame connected to a moving mechanism, the moving mechanism is connected to a lifting mechanism being capable of being connected to a tool fixture bracket being configured to accommodate the tool fixture; a coating device including a coating chamber which a plane target mechanism and a turntable assembly disposed in, the turntable assembly is capable of being connected to a plurality of tool fixtures being capable of rotating around an axial line of the coating chamber under the driving of the turntable assembly and rotating around an axial line thereof at the same time; and, a manipulator being disposed between the cleaning device and the coating device.

Carbide tool cleaning and coating production line and method

A multi-procedure integrated automatic production line for hard alloy blades under robot control is provided. The production line includes a rail-guided robot. A cutter passivation device and a blade cleaning and drying device are arranged on one side of the rail-guided robot. A blade-coating transfer table, a blade coating device, a blade boxing transfer table, a blade-tooling dismounting device and a blade boxing device are sequentially arranged on another side of the rail-guided robot. The blade-tooling dismounting device is arranged on one side of the blade boxing transfer table. The production line further includes squirrel-cage toolings for carrying the blades. The squirrel-cage tooling that are loaded with the blades can run among the cutter passivation device, the blade cleaning and drying device, the blade-coating transfer table and the blade boxing transfer table. The blades after being treated through the blade-tooling dismounting device are sent to the blade boxing device.

Multi-procedure integrated automatic production line for hard alloy blades under robot control

A carbide blade cleaning device includes a water pressure cleaning device, an ultrasonic cleaning device and an air drying device. The water pressure cleaning device includes a cleaning chamber for accommodating a cutter head and a water jet mechanism with an output end facing the cutter head. The ultrasonic cleaning device includes a cleaning box and a cutter head fixing box with an opening in a side surface for accommodating the cutter head, and a first telescopic mechanism drives the cutter head fixing box to adjust a relative position to the cleaning box. The air drying device includes a cutter head fixing table and an air drying mechanism with an output end facing the cutter head fixing table.

Carbide blade cleaning device and system

The present disclosure provides a carbide blade grinding forming processing production line, relates to the field of blade processing in forming, and provides a production line for grinding forming processing of a carbide blade with inscribed circular holes, which has functions of blade grinding forming processing, blade cleaning and drying and detection of external dimension of a formed blade, and has an automatic loading and uninstalling function. In most processing course of the blade, the cutter head is taken as a carrier, and an overturning device is configured to overturn a whole cutter die box, such that integral end surface overturning of the cutter head in the cutter die box after single end surface grinding is realized, and blade filling processes in different processing links are reduced.

Carbide blade grinding forming processing production line

An automatic tray loading system and a use method of the same are provided, which includes a stacked tray assembly, including at least one tray which is stacked up, where the at least one tray is provided with several locating slots; a tray lifting platform which includes a tray supporting table being connected with a elevating mechanism; a tray pick and place platform having a working region covers a tray input module, where the tray pick and place platform includes a manipulator which is connected with a multidimensional motion mechanism; and a delivery table including a tray placement plate, where each of the tray placement plate is provided with a groove which is configured to place the at least one layer of trays, and each of the tray placement plates is connected with a linear driving mechanism.

Automatic tray loading system and use method of the same

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Qingdao, China

Haogang Li