3M Innovative Properties Company

Solventum Intellectual Properties Company

Hans R Schnagl

Michael Jahns

Rainer K Dittmann

Malte Korten

Gallus Schechner

Holger Hauptmann

Gioacchino Raia

Christian A Richter

Martin Goetzinger

Andreas G Herrmann

Bastian P Kirchner

Anja Friedrich

Daniel D Oberpertinger

Grit Kindler

Björn Theelke

Michael Sogl

Michaela Urban

Karin Zanklmaier

Rainer Dittmann

The invention relates to a set of porous zirconia dental mill blanks comprising at least two differently colored porous zirconia dental mill blanks, the porous zirconia dental mill blanks comprising zirconia, yttria, coloring ions, and optionally alumina, comprising multiple layers with different yttria content, having a bottom layer and a top layer, the content of yttria and coloring ions in mol % changing in opposite direction to each other from the bottom layer to the top layer, and the content of yttria and coloring ions in mol % being adjusted to provide an essentially constant ratio of the sum of yttria and coloring ions in mol % between the top layer and the bottom layer for the at least two differently colored zirconia dental mill blanks. The invention also relates to a process of producing such a set.

Set of colored porous zirconia dental mill blanks and process of production

The invention relates to a process of manufacturing a dental milling block with a homogeneous color and/or translucency gradient. This process comprises the steps of providing a mold with a cavity having a z-direction and an x/y-direction, filling the cavity partially with a first powder up to a height H, the first powder having a volume VPwith a top and bottom surface, introducing a second powder on top of the first powder up to a height H, the second powder having a volume VPwith a top and bottom surface and, the top surface of the first powder being in contact with the bottom surface of the second powder and forming an intermediate region, providing a mixer unit with at least one rotatable mixing element, introducing the rotating mixing element in z-direction into the intermediate region, mixing the powder located in the intermediate region by rotating the mixing element, removing the rotating mixing element from the powder, compacting the powder, optionally applying heat to the compacted powder, the first powder differing from the second powder by its physical properties and/or chemical composition and/or color. The invention also relates to a process of producing a dental restoration using dental milling block obtainable according to this process.

Process of manufacturing a dental milling block with a homogeneous color and/or translucency gradient

A method of making a physical object by additive manufacturing. In the method a hardenable primary material is provided, the object is built up by successively hardening layers of the hardenable primary material, and the object is cleaned from excess material by moving the object and thereby generating a mass inertial force in the excess material. The invention facilitates the making of objects by additive manufacturing.

Method of making a physical object by additive manufacturing

The invention relates to a porous multi-layered coloured zirconia dental mill blank comprising a bottom layer B having the composition COMP-B which comprises ceramic components CER-COMP-B, colouring components COL-COMP-B and stabilizing components STAB-COMP-B, a top layer E having the composition COMP-E which comprises ceramic components CER-COMP-E, colouring components COL-COMP-E stabilizing components STAB-COMP-E, at least one intermediate layer Ex having the composition COMP-E of top layer E, at least one intermediate layer Bx having the composition COMP-B of bottom layer B, x being an integer and indicating the number of intermediate layers, wherein the layers with compositions COMP-B and COMP-E are arranged in alternating order, and wherein the thickness of the individual layers B, Bx is decreasing from bottom to top and the thickness of the individual layers E, Ex is decreasing from top to bottom. The dental mill blank can be used for producing dental articles.

Multi-layered zirconia dental mill blank and process of production

The present invention relates to a kit of parts comprising a dental mill blank comprising a porous zirconia material and a colouring solution for colouring the porous zirconia material. The porous zirconia material comprises Zr oxide calculated as ZrO2: from 80 to 97 wt.-%, Al oxide calculated as Al2O3: from 0 to 0.15 wt.-%, Y oxide calculated as Y2O3: from 1 to 10 wt.-%, Bi oxide calculated as Bi2O3: from 0.01 to 0.2 wt.-%, the porous zirconia material not comprising Fe calculated as Fe2O3 in an amount of more than 0.01 wt.-%, wt.-% with respect to the weight of the porous zirconia material. The colouring solution comprises solvent(s), colouring agent(s) comprising metal ions selected from Tb, Er, Pr, Mn or combinations thereof, the solution not comprising Fe ions in an amount of more than 0.01 wt.-%, the solution not comprising Bi ions in an amount of more than 0.01 wt.-%, wt.-% with respect to the weight of the colouring solution. The invention also relates to a process of producing a dental restoration, the process comprising the steps: providing a dental mill blank comprising a porous zirconia material as described in any of the preceding claims, machining an article out of the porous zirconia material, the article having the shape of a dental restoration with an outer and inner surface, providing a colouring solution as described in any of the preceding claims, applying the colouring solution to at least portions of the surface of the article having the shape of a dental restoration.

Kit of parts containing dental mill blank colouring solution

A device for powder based additive material manufacturing of dental appliances. The device has a recoater () for providing a powder layer to a build area. The recoater () has a slide () and is adapted for dispensing of the powder to the build area. The recoater () has further at least two powder supplies for individually supplying a first and a second powder on the slide () and a powder transport section in which the first and second powder are brought in touch with each other for at least partially merging. The invention is advantageous in that it allows providing dental blanks having color gradients in all three dimensions.

Device for powder based additive material manufacturing of dental appliances

The present disclosure relates to a dental ceramic article comprising ceramic components, the ceramic components having ZrO2 and Al2O3 and at least one component comprising Mn, Er or mixtures thereof, Al2O3 being present in an amount below about 0.15 wt.-% with respect to the weight of the ceramic article. The present disclosure relates also to kit of parts comprising a ceramic article and a coloring solution and processes for producing a dental ceramic article.

Dental ceramic article, process of production and use thereof

Growing community of inventors

Jengen, Germany

Hans R Schnagl