Dow Global Technolgoies LLC

Blue Cube IP LLC

Hannah L Crampton

Philip J Carlberg

Cesar Edmundo Meza

Anna Forlin

David H West

Bruce D Hook

William W Fan

Esteban Pedernera

Joe J Longoria

Embodiments of the present disclosure are directed to a system and a process for producing an oxirane. For the various embodiments, the system and process of the present disclosure includes: a reaction vessel having a reaction mixture of an olefin, a peroxide compound, a solvent mixture with an alcohol and a non-reactive co-solvent, a solid phase, and reaction products of the reaction mixture, where the reaction products include an oxirane; a separation vessel coupled to the reaction vessel, where an effluent of the reaction mixture and reaction products from the reaction vessel separates in the separation vessel into a liquid aqueous phase and a liquid organic phase; and an extraction vessel coupled to an outlet of the separation vessel, where the liquid aqueous phase taken from the outlet of the separation vessel mixes with an extraction solvent to extract oxirane from the aqueous phase.

System and process for producing an oxirane

A pretreated titanium silicalite with MFI structure (TS-1) catalyst which has been pretreated with methanol, and then optionally filtered and optionally air-dried to form a pretreated activated TS-1 catalyst. The activated TS-1 may be used in an epoxidation reaction with no additional methanol added and has equivalent activity to TS-1 used with large excesses of methanol. By removing the need for additional methanol during the reaction, the losses of epichlorohydrin from solvolysis are minimized significantly.

Pretreated epoxidation catalyst and a process for producing an olefin therewith

A process for regenerating a titanium silicalite catalyst by contacting the fouled titanium silicalite catalyst with a regeneration solution that includes at least one oxidizing agent.

Regenerating a titanium silicalite catalyst

Embodiments of the present disclosure provide processes and systems for the epoxidation of an olefin using a fixed bed reactor. The fixed bed reactor is maintained at a temperature from 0 to 40 degrees Celsius. The processes and systems regulate a superficial liquid velocity of a non-homogeneous reaction mixture and recycled portion of effluent of the fixed bed reactor.

Process and system for producing an oxirane

Embodiments of the present disclosure include a process for separating phases of a mixture including a liquid aqueous phase, a liquid organic phase, and a solid phase and extracting at least an oxirane from the liquid aqueous phase with an extraction solvent.

Separating phases of a mixture

A process for preparing propylene oxide by epoxidizing propylene with an oxidant in the presence of a pretreated catalyst; wherein the catalyst comprises an activated titanium silicalite with MFI structure (TS-1) catalyst; and wherein the catalyst has been activated by pretreatment with methanol to form the pretreated catalyst. The pretreated TS-1 catalyst may be used in the epoxidizing propylene reaction with no additional methanol added; and the pretreated catalyst has equivalent activity to TS-1 catalyst used with large excesses of methanol.

Process for producing propylene oxide using a pretreated epoxidation catalyst

A multiple liquid phase composition and process for preparing an oxirane product, such as epichlorohydrin, including a reaction mixture of: (a) at least one olefin, wherein the olefin is selected from one of (i) an aliphatic olefin or substituted aliphatic olefin, with the proviso that the aliphatic olefin is not propylene, (ii) a cycloaliphatic olefin, (iii) an aromatic olefin, (iv) a cycloaromatic olefin, and (v) mixtures thereof; (b) at least one peroxide compound, (c) at least one catalyst, and (d) and a solvent mixture; wherein the solvent mixture comprises at least (i) at least one alcohol or a combination of alcohols, and (ii) at least one non-reactive co-solvent; wherein the solvents are mixed at a predetermined concentration; wherein the non-reactive co-solvent has a different boiling point than the oxirane product; and wherein the oxirane product partitions into a high affinity solvent during the reaction. The process of the present invention advantageously produces a waste stream with no significant amount of sodium chloride (NaCl). In one embodiment, the present invention includes a process for preparing epichlorohydrin from allyl chloride and hydrogen peroxide including reacting (a) an allyl chloride with (b) hydrogen peroxide, in the presence of (c) a titanium silicalite-1 (TS-1) catalyst and (d) in the presence of a predetermined amount of a mixed solvent system; wherein the mixed solvent system includes at least (i) methanol and (ii) at least one non-reactive co-solvent.

Process for producing an oxirane

The present invention provides one or more embodiments of a process for the epoxidation of an olefin. For the embodiments, the process includes reacting the olefin, with the proviso that the olefin is not propylene, with a hydrogen peroxide solution at a predetermined pH in the presence of a catalyst and a solvent at a predetermined reaction temperature. The pH of the hydrogen peroxide solution is adjusted to the predetermined pH by contacting the hydrogen peroxide solution with a supported base to remove acidic species from the hydrogen peroxide solution.

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Lake Jackson, TX, United States of America

Hannah L Crampton